| Equipment performance and main parameters |
| Equipment operating cycle |
18 seconds |
| Equipment operator |
1 person |
| Estimated daily production (calculated based on 10 hours) |
2000 sets |
| Estimated monthly production (calculated on a 24 day basis) |
48000 sets |
| Equipment noise |
≤75db |
| Overall production line net size |
Length 20700mm * Width 2500mm * Height 2300mm |
| Power supply standards |
AC 380V,50HZ |
| Gas supply methods and standards |
Seamless steel pipe segmented supply, 0.5~0.8Mp |
| Main standard component brand configuration |
| pneumatic components |
AirTAC |
| Sensor |
Autonics/omron |
| Programmable logic controller |
Schneide |
| Servo motor |
INOVANCE |
| Touch panel |
INOVANCE |
| Fixed barcode scanner |
Datalogic |
ST001 Chassis Feeding Equipment
Overview:
Shell feeding equipment blister tray feeding, three-axis handling, PLC logic control.
Composition: Magazine, three axes.
Brief description of the action:
The blister tray is manually placed in the material magazine, and the casing is automatically loaded through the three-axis handling module.
ST002 Chassis & Stator Assembly Equipment
Overview:
Through the rotation of the servo disc, the product seat is driven to rotate, the sensor detects the direction of the product, and it is equipped with product heating, pressing, water cooling and other mechanisms, and PLC logic control.
Composition: Servo motor, indexing rotary platform, multi-station turntable, press (displacement, pressure monitoring).
Brief description of the action:
The handling mechanism places the product to the indexing rotation platform to detect the product direction, and the multi-station turntable of the splitter drives the product seat to rotate, and after each rotation, the product is heated and the product is press-mounted.
ST003 Cover & Stator Assembly Assembly Equipment
Overview:Automatic loading of the magazine, three-axis module handling, turning mechanism, cover rotation positioning, rotary welding after positioning, PLC logic control.
Composition: servo motor, product tooling, laser welding machine, rotary cylinder, air gripper.
Brief description of the action:
1. Flip the translation mechanism to flip the product and load the product to the disc tooling;
2. The silo automatically changes the tray and feeds (manual intermittent pallet feeding);
3. The three-axis handling platform automatically clamps the product cover and feeds;
4. Correct the tooling to complete the direction correction of the hood;
5. Automatic welding of the cover, automatic collection and harmless treatment of exhaust gas;
6.The height of the welding gun is automatically adjusted to adapt to different stack thickness products.
ST004 Insulated shell assembly equipment
Overview: Servo handling products, screwgun tightening, PLC logic control.
Composition: servo motor, tightening gun, displacement ruler, automatic feeder.
Brief description of the action:
1. The insulating box is in place
2. Jacking, jacking and positioning the pallet
3. Clamp the double rotating insulated box
4. Grip and carry the insulated box
5. Assemble the insulating box to the case
6. Jack and put down the tray
7. Jacking, jacking and positioning the pallet
8. The screw gun tightens the fixing screws of the insulated box and monitors the torque
9. Defective products are transported to the defective product storage belt
ST005 Crimp Nut Equipment
Overview: Vibrating plate feeding, servo handling and pressing, height detection, PLC logic control.
Composition: vibrating plate, servo motor, displacement ruler, pressure sensor
Brief description of the action:
1. The vibrating plate is loaded, and the product is transported to the product seat by the gripper;
2. Translate the module to the nut loading station;
3. Nut feeding vibrating plate feeding to nut dislocation station;
4. The handling module transports the nut to the nut correction hole;
5. Translate the module to the nut press-fitting station;
6. Press down to press the nut into the terminal shell (three nuts are pressed in at one time);
7. Translate the module to the loading position of the finished product.
ST006 0033 Cover Feeding Equipment
Overview:
Shell feeding equipment blister tray feeding, three-axis handling, PLC logic control.
Composition: Magazine, three axes.
Brief description of the action:
The blister tray is manually placed in the material magazine, and the casing is automatically loaded through the three-axis handling module.
ST007 Canopy & Stator Assembly Equipment
Overview: Automatic loading and unloading, pre-assembled lid & case, height detection, camera angle detection, defect elimination.
Composition: servo loading and handling, expansion jaw cylinder, shaping mold, shaping servo drive
Brief description of the action:
1. Automatic loading of the material warehouse;
2. Pre-assembled cover & case;
3. Cover & casing press-fitting;
4.. Height detection;
5. Camera press-fitting angle detection;
6. Exclusion of defective products;
7. Finished product blanking.
Packaging & Shipping
Company Profile
GOTOP -industrial manufacturing automation solutions.
GOTOP always focus on auto parts and motor industry manufacturing automation solutions, whether it is production process automation or production process information systems GOTOP professional technology, provide core technical support to customers.
GOTOP has 59 patents including 7 invention patents (included in the audit) it has passed the National high-tech Enterprise certification the ISO Quality Management System certification the new professional certification, and the certification of small and medium-sized sci-tech enterprises in Shandong province.
GOTOP adheres to the principle of integrity and gratefulness follows the concept of high quality and customer first, accumulates experience constantly enhances r & D strength and creates a bright future with each partner hand in hand!
The competitiveness of the company
research and development:
• Rigorous evaluation and necessary experimental verification
• Build a professional project team
• Continuous improvement in engineering design, Modular rocket
• Keep up-to-date with project progress and feedback
Quality:
• Internal and external design review
• Implement PDCA for material inspection
• Gotop internal acceptance and customer pre-acceptance
• 1 year or above quality assurance
Manufacturing:
• Decompose the assembly process to make it more detailed
• Review the problem every day and make timely improvement
• Unified standard operating procedures and practices
• Implementation of PDCA
Services:
• Technical training
• Long-term free technical support from strategic partners
• Transfer of information and documents
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