90-Mold Type 500V Class High-Voltage Fuse Line

Product Description

 

Equipment performance and main parameters
Equipment operating cycle	15 seconds
Equipment operator	2 person
Estimated daily production (calculated based on 10 hours)	2400 sets
Estimated monthly production (calculated on a 24 day basis)	57000 sets
Equipment noise	≤75db
Overall production line net size	Length 9000mm * Width 5000mm * Height 2000mm
Power supply standards	AC 380V,50HZ
Gas supply methods and standards	Seamless steel pipe segmented supply, 0.5~0.8Mp
Main standard component brand configuration
Pneumatic components	SMC
Sensor	Panasonic
Programmable logic controller	Mitsubishi
Servo motor	Mitsubishi
Touch panel	PROFACE
Fixed barcode scanner	KEYENCE

 

ST001 Mold Fuse Element Silicome Coating Press Cutting MC
 
Overview:
    This machine is controlled by Element unloading rack, strip track, ratchet, camera inspection, cylinder, servo transfer, IR curing of gluing machine, forming mold, and PLC logic control to realize Element silicone coating and curing inspection, Sn bean melting, molding and cutting, and product discharge.

Composition: speed regulating motor, servo motor, cylinder, code scanning gun, dispensing machine, IR lamp, heating rod, hydraulic press

Brief description of the action:
    Element REEL feeds through the speed regulating motor and torque motor, fixes the cylinder and fixes the material belt, the servo belt ratchet transfers, the camera model checks, the servo transfer gluing machine applies silicone, the camera checks after IR curing, the bad cylinder drives the punching, the flux is sprayed, the cylinder is handled and pressed, the Sn beans are heated and melted, the other side is coated with silicone, the hydraulic press drives the mold to form and cut, the servo handling is bad to the bad box, and the good product is to the material box.

ST002 Mold Fuse HSG Ring Ass'y MC

Overview:
    This machine realizes RING pressing, HSG hot melt pressing, weight detection, labeling, and product discharge through vibrating plate/belt line feeding, multi-station cylinder synchronous handling, indexing plate mechanism, cylinder pressing, duplex displacement material, heating mechanism, weighing mechanism, and PLC logic control.

Composition: belt line, vibrating plate, cylinder, servo motor, precision scale, heating rod, label printer, index plate

Brief description of the action:
    HSG is loaded through the belt line, clamped by the jaw cylinder, and the HSG is transported by multiple handling mechanisms to the index plate for rotation and pressing; RING presses the front and back sides of the RING through the vibrating plate feeding, the cylinder distributes, the jaw cylinder clamps, and the double-position misalignment material transplanting HSG to the RING press-in position; HSG hot melt heatingHSG melts the protrusions on both sides into a flat surface; End face hot melt BOSS inspection; Precision scale weight check; Defective goods are transported to the defective box, good products are transferred to the labeling position, the label printer outputs the label, and the labeling agency attaches the label to the product; The multi-conveyor mechanism sends the finished product to the discharge position.

 

ST003 Mold Fuse Sand Filling MC

Overview:
    This machine realizes sand filling, cleaning, weight detection, Cover welding and inspection, and product discharge through cylinder handling/vibrating plate feeding, servo handling, sand filling, Air cleaning, sand filling weighing, Cover welding, welding detection, and PLC logic control.

Composition: vibrating plate, cylinder, servo motor, sand box, vibrator, heating rod, blower, code scanning gun, precision scale, ultrasonic welding machine, camera, displacement ruler

Brief description of the action:
    The HSG cylinder is handled and loaded, and the servo motor is inserted into the filling JIG respectively; The sand filling is heated and vibrated to fill the HSG, the sand dust is discharged under the JIG, the cylinder is transplanted to the AIR cleaning position and the blower is used for surface cleaning, the servo is transported to the weight detection, and the sand filling weight is confirmed by weighing and recording data after completion. The precision scale detects the weight of the product, the defective product is servo transported to the defective temporary storage area, and the good product is transported to the Cover loading level; Insert the Cover, Cover height check; Servo transplanting for ultrasonic welding, welding visual inspection, defective products to the defective temporary storage area; Good servo transplanting to the unloading position.

ST004 Mold Fuse EOL Inspection MC
Overview:
    This machine realizes the appearance inspection, weighing, resistance inspection, laser marking, product discharge, and manual packaging of the completed product camera through cylinder handling and feeding, belt line conveying and transplanting, camera inspection, multi-station handling, precision weighing, resistance detector, laser marking machine, code scanning gun, printer, and PLC logic control.

Composition: belt line, cylinder, servo motor, resistance tester, camera, precision scale, laser marking machine, barcode scanner, printer.

Brief description of the action:
    The cylinder carries the finished product to the belt line, the speed regulating motor drives the belt line to transplant, and the camera checks whether the model and the Busbar are the same as the engraving style. Multi-station handling gripper clamps the product, the cylinder is transplanted to the weighing position, the code scanner scans the product label for confirmation, and the product weight is accurately weighed and measured for confirmation; Multi-station handling of products to the initial scanning of the code scanning gun for confirmation, cylinder transplanting products, resistance detection; Multi-station handling of products to the scanning gun for initial scanning and confirmation, cylinder transplanting products to the marking place clamping, laser marking machine for marking; The finished product is transported to the blanking belt line for blanking, the code is manually scanned to confirm the product, the qualified product label is removed, the TEEY label is pasted and packaged, and the defective product is stored separately.

 

Packaging & Shipping

 

Company Profile

 

GOTOP -industrial manufacturing automation solutions.
GOTOP always focus on auto parts and motor industry manufacturing automation solutions, whether it is production process automation or production process information systems GOTOP professional technology, provide core technical support to customers.
GOTOP has 59 patents including 7 invention patents (included in the audit)  it has passed the National high-tech Enterprise certification the ISO Quality Management System certification the new professional certification, and the certification of small and medium-sized sci-tech enterprises in Shandong province.
GOTOP adheres to the principle of integrity and gratefulness follows the concept of high quality and customer first, accumulates experience constantly enhances r & D strength and creates a bright future with each partner hand in hand!

The competitiveness of the company
research and development:
• Rigorous evaluation and necessary experimental verification
• Build a professional project team
• Continuous improvement in engineering design, Modular rocket
• Keep up-to-date with project progress and feedback
Quality:
• Internal and external design review
• Implement PDCA for material inspection
• Gotop internal acceptance and customer pre-acceptance
• 1 year or above quality assurance
Manufacturing:
• Decompose the assembly process to make it more detailed
• Review the problem every day and make timely improvement
• Unified standard operating procedures and practices
• Implementation of PDCA
Services:
• Technical training
• Long-term free technical support from strategic partners
• Transfer of information and documents