| Equipment performance and main parameters |
| Equipment operating cycle |
15 seconds |
| Equipment operator |
1 person |
| Estimated daily production (calculated based on 10 hours) |
2400 sets |
| Estimated monthly production (calculated on a 24 day basis) |
57000 sets |
| Equipment noise |
≤75db |
| Overall production line net size |
Length 4200mm * Width 2055mm * Height 1950mm |
| Power supply standards |
AC 380V,50HZ |
| Gas supply methods and standards |
Seamless steel pipe segmented supply, 0.5~0.8Mp |
| Main standard component brand configuration |
| Pneumatic components |
SMC |
| Sensor |
Panasonic |
| Programmable logic controller |
Mitsubishi |
| Servo motor |
Mitsubishi |
| Touch panel |
PROFACE |
| Fixed barcode scanner |
KEYENCE |
| Low voltage electrical components |
Schneide |
ST001 Loading and Handling Module (1)
Overview: Product handling and loading
Composition: cylinder, product sensor, product fixing fixture, drag chain, linear slide rail
Action description: Cylinder down, claw cylinder simultaneously pick up 2 products, transplant cylinder drive transportation
ST002 Loading and Handling Module (2)
Overview: Product handling and loading
Components: servo motor, product JIG, double speed chain, electric cylinder, cylinder
Action description: Cylinders drive the product JIG, slide cylinder to the protruding/retracting position
ST003 Loading and Handling Module (3)
Overview: Product handling and loading
Composition: servo motor, targeting sensor, screw, product fixture, double speed chain
Action description: Cylinder down, claw cylinder clamp product, servo motor driven transplantation
ST004 Air cleaning module
Overview: SAND dust cleaning
Components: Servo motor, electric cylinder, cylinder, blower, product JIG
Action description: The cylinder moves the product JIG to the dust removal position, the seal is lowered, the air is blown and cleaned from above, and the dust is removed by suction from below.
ST005 sand filling weighing module
Overview: Product filling sand weight detection
Composition: Precision, product sensor, Product JIG,scanning gun
Action description: Cylinders drive the product JIG down, so that the product falls on the carrier of the precision scale, weighing the product, scanning gun identification product QR code binding data
ST006 COVER loading module
Overview: Good products are fed through the feeding module
Composition: Servo motor, product JIG, electric cylinder, product induction sensor
Action description: servo motor drives the electric cylinder, the good product is fixed in the product JIG, the electric cylinder moves to load
ST007 COVER welding module
Overview: Good welding
Composition: Ultrasonic welding machine, product JIG, beam sensor, servo motor, electric cylinder
Action description: The product is installed in JIG, servo transplanting ultrasonic welding, welding is completed by camera detection
ST008 COVER feed module
Overview: Product vibration plate loading
Composition: vibration disc, product sensor, wrong cylinder
Action description: The product is loaded by vibrating plate and divided by separating cylinder
ST009 Bad product storage module
Overview: Poor storage location
Composition: cylinder, product sensor
Action description: Cylinder pushes defective products into the track, sensor sensor full alarm
GOTOP -industrial manufacturing automation solutions.
GOTOP always focus on auto parts and motor industry manufacturing automation solutions, whether it is production process automation or production process information systems GOTOP professional technology, provide core technical support to customers.
GOTOP has 59 patents including 7 invention patents (included in the audit) it has passed the National high-tech Enterprise certification the ISO Quality Management System certification the new professional certification, and the certification of small and medium-sized sci-tech enterprises in Shandong province.
GOTOP adheres to the principle of integrity and gratefulness follows the concept of high quality and customer first, accumulates experience constantly enhances r & D strength and creates a bright future with each partner hand in hand!
The competitiveness of the company
research and development:
• Rigorous evaluation and necessary experimental verification
• Build a professional project team
• Continuous improvement in engineering design, Modular rocket
• Keep up-to-date with project progress and feedback
Quality:
• Internal and external design review
• Implement PDCA for material inspection
• Gotop internal acceptance and customer pre-acceptance
• 1 year or above quality assurance
Manufacturing:
• Decompose the assembly process to make it more detailed
• Review the problem every day and make timely improvement
• Unified standard operating procedures and practices
• Implementation of PDCA
Services:
• Technical training
• Long-term free technical support from strategic partners
• Transfer of information and documents
