| Equipment performance and main parameters |
| Equipment operating cycle |
18 seconds |
| Equipment operator |
1 person |
| Estimated daily production (calculated based on 10 hours) |
200 sets |
| Estimated monthly production (calculated on a 24 day basis) |
48000 sets |
| Equipment noise |
≤75db |
| Overall production line net size |
Length 8600mm * Width 2600mm * Height 2200mm |
| Power supply standards |
AC 380V,50HZ |
| Gas supply methods and standards |
Seamless steel pipe segmented supply, 0.5~0.8Mp |
| Main standard component brand configuration |
| Pneumatic components |
SMC |
| Sensor |
Panasonic |
| Programmable logic controller |
Mitsubishi |
| Servo motor |
Mitsubishi |
| Touch panel |
PROFACE |
| Low voltage electrical components |
Schneide |
ST001 product feeding module
Overview: Manual welding products, equipment automatic feeding
Components: Conveyor belt, motor, product sensor, Product JIG, cylinder
Action description: The servo motor drives the gear transfer product JIG, transfers the product to the loading position, and the empty product JIG rotates through the conveyor belt.
ST002 Integral handling module
Overview: Camera inspection completes product handling
Composition: double speed chain, clamp cylinder, cylinder, product fixture, servo motor, electric cylinder
Action description: The camera detects the finished product, the servo motor drives the cylinder, the cylinder drops, and the claw cylinder grabs the product for handling
ST003 Camera detection module
Overview: Product visual inspection
Composition: Industrial camera, beam sensor
Action description: After the product is automatically fed, the sensor senses the product, and the camera takes photos for detection
ST004 Inner pad Carries a module
Overview: Product handling
Composition: Cylinders, Towers, Cylinders, LVDTs, Homemade Mechanisms
Action description: The suction head absorbs the product, the cylinder drives the mechanism to move, and the inspection is carried out by LVDT during the suction process.
ST005 OUT CAP Reverse transport module
Overview: Product handling
Components: Drag chain, cylinder, clamp cylinder, product sensor, product JIG
Action description: After the product sensor senses the product, the cylinder drops, and the claw cylinder grabs the product for handling
ST006 OUT CAP electric cylinder press assembly module
Overview: Product press assembly
Components: Push-pull cylinder, sensor, cylinder, pressure sensor, self-made mechanism
Action description: After the product reaches the position, the push-pull bar drives the head to press the product, and the pressure sensor feedbacks the pressure value.
ST007 OUT CAP Distance check module
Overview: Product height detection
Composition: LVDT, cylinder, double speed chain, clamp cylinder, Product JIG, product sensor
Action description: After the product reaches the position, the cylinder drops, and the LVDT detects the height of the product
ST008 fills the weighing module
Overview: Weight testing of sand filling products
Composition: Precision, Product JIG, product sensor,scanning gun
Action description: Precision scale for product weight detection, scanning gun scanning code binding data
ST009 Weighing and handling module
Overview: The product is transported to the sand filling station by weighing
Composition: servo motor, electric cylinder, tow chain, claw cylinder, product fixture
Action description: Lift cylinder descends to drive claw cylinder clamping products, cylinder to drive overall handling
ST010 laser engraving module
Overview: Product laser printing
Composition: HGTECH Laser engraving machine, Product sensor, Product JIG
Action description: After the product reaches the position, the product sensor senses the product, and the laser engraving machine carries out laser engraving on the product
ST011 Finished product packaging machine
Overview: The robot clamps the product requirements for detection and palletizing
Composition: manipulator, synchronous pulley, motor, product sensor, double speed chain, cylinder, product tray
Action description: six-axis robot handling camera inspection, bad to bad box, good products into the tray; Servo handling will be the full material pallet to the conveyor output, manual visual inspection after packaging
GOTOP -industrial manufacturing automation solutions.
GOTOP always focus on auto parts and motor industry manufacturing automation solutions, whether it is production process automation or production process information systems GOTOP professional technology, provide core technical support to customers.
GOTOP has 59 patents including 7 invention patents (included in the audit) it has passed the National high-tech Enterprise certification the ISO Quality Management System certification the new professional certification, and the certification of small and medium-sized sci-tech enterprises in Shandong province.
GOTOP adheres to the principle of integrity and gratefulness follows the concept of high quality and customer first, accumulates experience constantly enhances r & D strength and creates a bright future with each partner hand in hand!
The competitiveness of the company
research and development:
• Rigorous evaluation and necessary experimental verification
• Build a professional project team
• Continuous improvement in engineering design, Modular rocket
• Keep up-to-date with project progress and feedback
Quality:
• Internal and external design review
• Implement PDCA for material inspection
• Gotop internal acceptance and customer pre-acceptance
• 1 year or above quality assurance
Manufacturing:
• Decompose the assembly process to make it more detailed
• Review the problem every day and make timely improvement
• Unified standard operating procedures and practices
• Implementation of PDCA
Services:
• Technical training
• Long-term free technical support from strategic partners
• Transfer of information and documents
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