| Equipment performance and main parameters |
| Equipment operating cycle |
5.0 seconds |
| Equipment operator |
1 person |
| Estimated daily production (calculated based on 10 hours) |
7200 sets |
| Estimated monthly production (calculated on a 24 day basis) |
172800 sets |
| Equipment noise |
≤75db |
| Overall production line net size |
Length 4500mm * Width 800mm * Height 2000mm |
| Power supply standards |
AC 220V,50HZ |
| Gas supply methods and standards |
Seamless steel pipe segmented supply, 0.5~0.8Mp |
| Main standard parts brand configuration |
| Pneumatic components |
SMC |
| Sensor |
Panasonic |
| Programmable logic controller |
Mitsubishi |
| Servo motor |
Mitsubishi |
| Touch panel |
PROFACE |
| Visual camera |
KEYENCE |
ST001 Product tray transfer track
Overview:
This machine conveys products through a flat belt and is controlled by PLC logic.
Composition:
conveying mechanism, Cylinder push, product carrier seat
Action description:
Manually place the product into the product carrier, and the cylinder pushes the carrier to run to each workstation, achieving reflux of the carrier.
ST002 Apply lubricating grease to the product
Overview: Apply oil to the inner wall of the product.
Composition:
servo motor, cylinder, Lubricating grease quantitative valve
Action description:
After the product carrier is in place, the cylinder sequentially positions the carrier and the product, and the lubricating grease quantitative valve applies oil to the designated position of the product.
ST003 Button conveying module
Overview: Automatically retrieve and place buttons onto the product holder
Composition: Vibration disk, cylinder, servo motor, vacuum generator
Action description:
Manually place the buttons onto the vibrating disc, which automatically discharges the material in the correct direction. The handling mechanism takes and places the buttons onto the product carrier.
ST004 shrapnel conveying module
Overview: Automatically grab and detect shrapnel before placing it on the product carrier
Composition: Vibration disk, cylinder, vacuum generator, camera
Action description:
Manually place the shrapnel onto the vibrating disc, which automatically discharges the material in the correct direction. The handling mechanism automatically retrieves the material, and after passing the camera inspection, it is placed on the product carrier.
ST005 Spring conveying module
Overview: Automatically place the spring onto the product carrier
Composition: Vibration disk, cylinder
Action description:
Manually place the spring onto the vibrating plate, which automatically discharges the material in the correct direction. The handling mechanism takes and places the spring onto the product carrier.
ST006 End Cover conveying module
Overview: Automatically remove and place the end cap onto the product carrier
Composition: Vibration disk, cylinder, servo motor, vacuum generator
Action description:
Manually place the end cap onto the vibrating disc, which automatically discharges the material in the correct direction. The handling mechanism takes and places the end cap onto the product carrier.
ST007 Action Force Detection and Resistance Detection Module
Overview: Conduct action force and resistance testing on the assembled product after aging treatment
Composition: servo motor, cylinder, pressure sensor, resistance detector
Action description:
After the carrier is in place, the cylinder sequentially positions the carrier and the product, and the motor carries a pressure sensor for action force detection and resistance detection.
ST008 Finished product marking and conveyor belt
Overview: Mark the assembled products and transport them to the finished product conveyor belt
Composition: cylinder, synchronous belt
Action description:
After the carrier is in place, the cylinder sequentially positions the carrier and the product. The handling module takes and places the finished product onto the marking module for marking, and transports the marked product to the finished product conveyor belt.
Packaging & Shipping
Company Profile
GOTOP -industrial manufacturing automation solutions.
GOTOP always focus on auto parts and motor industry manufacturing automation solutions, whether it is production process automation or production process information systems GOTOP professional technology, provide core technical support to customers.
GOTOP has 59 patents including 7 invention patents (included in the audit) it has passed the National high-tech Enterprise certification the ISO Quality Management System certification the new professional certification, and the certification of small and medium-sized sci-tech enterprises in Shandong province.
GOTOP adheres to the principle of integrity and gratefulness follows the concept of high quality and customer first, accumulates experience constantly enhances r & D strength and creates a bright future with each partner hand in hand!
The competitiveness of the company
research and development:
• Rigorous evaluation and necessary experimental verification
• Build a professional project team
• Continuous improvement in engineering design, Modular rocket
• Keep up-to-date with project progress and feedback
Quality:
• Internal and external design review
• Implement PDCA for material inspection
• Gotop internal acceptance and customer pre-acceptance
• 1 year or above quality assurance
Manufacturing:
• Decompose the assembly process to make it more detailed
• Review the problem every day and make timely improvement
• Unified standard operating procedures and practices
• Implementation of PDCA
Services:
• Technical training
• Long-term free technical support from strategic partners
• Transfer of information and documents
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