| Equipment performance and main parameters |
| Equipment operating cycle |
18 seconds |
| Equipment operator |
3 person |
| Estimated daily production (calculated based on 10 hours) |
1700sets |
| Estimated monthly production (calculated on a 24 day basis) |
40800 sets |
| Equipment noise |
≤75db |
| Overall production line net size |
Length 27000mm * Width 8000mm * Height 2000mm |
| Power supply standards |
AC 220V,50HZ |
| Gas supply methods and standards |
Seamless steel pipe segmented supply, 0.5~0.8Mp |
| Main standard component brand configuration |
| Pneumatic components |
SMC |
| Sensor |
omron,KEYENCE |
| Programmable logic controller |
SIMENS |
| Servo motor |
SIMENS |
| interface |
PROFACE |
ST001. Rotor assembly equipment
Overview:
The rotor is fed through multiple channels, the product is picked up by a six-axis manipulator, followed by laser engraving, spindle pressing, bearing pressing, belt pulley pressing, etc.
Composition: multi-channel conveyor belt, six-axis manipulator, servo press, automatic feeding
Brief description of action:
The rotor and shaft are fed through the rotor through multiple channels, and the products are picked up by the six-axis manipulator, followed by laser engraving, shaft pressing, bearing pressing, belt pulley pressing, pressure displacement monitoring and curve drawing during the pressing process
ST002. Rotor pulley beat detection
Mechanism overview:
The product is in place, the rotor is jacked up by the jacking mechanism, and the bearings are supported on both sides. The servo motor drives the rotor to rotate, and the runout value of the pulley is detected during the rotation process
Composition:rotating tooling, detecting tooling, displacement sensor
Action description:
The product is in place, the rotor is lifted, and the bearings on both sides are supported, the servo motor drives the rotor to rotate, and the beating value of the pulley is detected during the rotation
ST003. Dynamic balancing equipment
Overview:
After the product is in place, the rotor is transported to the detection workpiece through the handling mechanism, and the action balance detection is carried out to ensure the dynamic balance of the rotor by reducing weight
Composition: multi-handling mechanism, detection mechanism, cutting mechanism, rotary alignment mechanism
Action description:
multi-station handling, product dynamic balance detection, cutting treatment after the overweight part, and finally moved out
ST004. Rotor magnetization & Testing
overview:
After the product is in place, it is transported to the magnetization station by the manipulator for magnetization and magnetic flux testing
Composition: disk tooling, magnetizing coil, magnetic flux detection
Brief description of action:
After the product is in place, it is transported to the magnetizing station by the manipulator, the magnetizing coil will magnetize the rotor, and then the magnetic flux detection is carried out. The qualified product is carried by the manipulator for the whole machine assembly
ST005. Manual operation
overview: Manually place the front cover and stator on the tray
Composition: operator, material box, stator Angle positioning tool
ST006 Laser engraving equipment
Overview:
After the product is in place, the two-dimensional code and customer name plate information are printed on the outer circle of the stator through the laser marking machine
Composition:multi-handling mechanism, detection mechanism, cutting mechanism, rotary alignment mechanism
Brief description of action:
After the product is in place, the two-dimensional code is printed by the laser marking machine, and the smoke is collected at the same time
ST007. Stator detection module
Overview:
The product is in place, the testing tool is extended, the stator performance is tested after the stator is energized, and the test data is recorded in the two-dimensional code
Composition: testing equipment, motor starting equipment, stator testing machine
ST008. Complete assembly equipment
Overview:
The product is in place, the manipulator puts the rotor on the positioning tool, the back cover is placed on the assembly station through the feeding conveyor belt and the handling tool, and the lead screw will be the motor
Composition:manipulator, front cover material conveyor belt, combined tooling
ST009. Tighten the screws
Overview:
The product is in place, the screw is fed through the vibrating disk, the handling mechanism puts the screw into the motor, and screws are tightened by the snatch assembly, during which torque monitoring is carried out
Composition: vibration disk, screw grab assembly, displacement sensor,
equipment functions:
screw automatic feeding, screw automatic tightening, torque monitoring, screw height detection
ST010. Upper pad assembly equipment
Overview:
The product is in place, the foot pad is discharged in turn through the vibrating disk, and the assembly mechanism will assemble the foot pad in place
Composition: vibrating disc, assembly mechanism
ST011. Lower foot pad assembly equipment
Overview:
The product is in place, the foot pad is discharged in turn through the vibrating disk, and the assembly mechanism will assemble the foot pad in place
Composition: vibrating disc, assembly mechanism
ST012. Whole machine test equipment
Overview:
The product is in place, the anti-trust agency will lift the product, carry out the anti-electromotive force test, and the motor performance test will be carried out at the next station
Composition: anti-trust mechanism, performance testing machine, testing
equipment Detection content:
anti-electromotive force detection, performance testing: resistance test, withstand voltage test, turn to turn test, no-load test
ST013. Vibration test equipment
Overview:
The product is in place, the anti-trust mechanism will lift the product, and the motor will be tested by the laser vibration tester after starting
Composition: anti-trust mechanism, laser vibration tester
detection content: motor aging test, no-load test
ST014 Camera detection equipment
Overview:
The product is in place, and the six-axis manipulator drives the camera for appearance detection and parts detection
Composition: six-axis manipulator, industrial camera
ST015 Manual packaging
overview:
After the product is in place, manual appearance inspection and packing are carried out
Packaging & Shipping
Company Profile
GOTOP -industrial manufacturing automation solutions.
GOTOP always focus on auto parts and motor industry manufacturing automation solutions, whether it is production process automation or production process information systems GOTOP professional technology, provide core technical support to customers.
GOTOP has 59 patents including 7 invention patents (included in the audit) it has passed the National high-tech Enterprise certification the ISO Quality Management System certification the new professional certification, and the certification of small and medium-sized sci-tech enterprises in Shandong province.
GOTOP adheres to the principle of integrity and gratefulness follows the concept of high quality and customer first, accumulates experience constantly enhances r & D strength and creates a bright future with each partner hand in hand!
The competitiveness of the company
research and development:
• Rigorous evaluation and necessary experimental verification
• Build a professional project team
• Continuous improvement in engineering design, Modular rocket
• Keep up-to-date with project progress and feedback
Quality:
• Internal and external design review
• Implement PDCA for material inspection
• Gotop internal acceptance and customer pre-acceptance
• 1 year or above quality assurance
Manufacturing:
• Decompose the assembly process to make it more detailed
• Review the problem every day and make timely improvement
• Unified standard operating procedures and practices
• Implementation of PDCA
Services:
• Technical training
• Long-term free technical support from strategic partners
• Transfer of information and documents
Audited Supplier 
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