91-New Energy Vehicle Components - Ceramic Fuses

• Transport Package: Wooden Box Packaging for Sea and Land Transportati
• Specification: Length 9700mm * Width 7600mm * Height 2000mm
• Trademark: GOTOP
• Origin: Qingdao China
• Model NO.: GT-NENG-C-0042

Product Description

 

Equipment performance and main parameters
Equipment operating cycle	18 seconds
Equipment operator	3 person
Estimated daily production (calculated based on 10 hours)	2000 sets
Estimated monthly production (calculated on a 24 day basis)	48000 sets
Equipment noise	≤75db
Overall production line net size	Length 9700mm * Width 7600mm * Height 2000mm
Power supply standards	AC 380V,50HZ
Gas supply methods and standards	Seamless steel pipe segmented supply, 0.5~0.8Mp
Main standard parts brand configuration
Pneumatic components	SMC
Sensor	Panasonic
Programmable logic controller	Mitsubishi
Servo motor	Mitsubishi
Touch panel	PROFACE
Bobotic arm	FANUC
Fixed barcode scanner	KEYENCE

 

ST001 Inner Cap/HSG Assy

 Overview: This machine achieves HSG pressing, inspection, labeling, and product discharge through vibration disk feeding, servo handling, camera angle confirmation, press fitting, displacement gauge height confirmation, indexing plate mechanism, and PLC logic control.

Composition:
       vibrating disc, cylinder, servo motor, camera, displacement ruler, label printer, Index
Action description:
         Next Inner Cap uses a vibrating disc for feeding, a cylinder for material separation, a gripper cylinder for gripping, and servo transportation to confirm the camera position and angle before moving to the indexing disc product seat; HSG uses a vibrating disc for feeding, servo rotation for material distribution, gripper cylinder for gripping, and servo transportation for pre installation on the Inner Cap; Pre install Inner Cap on HSG as before; Press the servo press to the required height; Height inspection of displacement ruler; The servo transports defective products to the defective box, the good products to the labeling position, the label printer outputs the label, and the labeling mechanism attaches the label to the product; Camera check label position; Servo handling defects to defective boxes, and good products to self-made pallets.

 

ST002 terminal silicone coating + terminal forming cutting

Overview:
       This machine achieves Element silicone coating and curing inspection, Sn bean fusion, forming and cutting, and product discharge through ratcheting, camera inspection, cylinder and servo loading, IR curing of the glue coating machine, forming mold, and PLC logic control.
Composition:
      speed regulating motor, servo motor, cylinder, barcode scanner, dispensing machine, IR light, hot air gun, hydraulic press
Action description:
       Element REEL uses a speed regulating motor and torque motor for feeding, servo with ratchet for transportation, camera model inspection, servo loading and gluing machine for silicone application, IR curing and camera inspection. The defective cylinder drives punching, flux spraying, cylinder handling and pressing to press and heat Sn beans, and the other side is coated with silicone as before. The hydraulic press drives the mold to form and cut, servo handling of defective products to the defective box, and good products to the material box.

 

ST003 Impedance welding

Overview: Weld the Element to the main body using a resistance spot welding machine

Composition: cylinder, servo motor, resistance spot welding machine

Action description:
       Manually place the product on the carrier, the cylinder mechanism fixes the product, the servo moves it to the spot welding position, the resistance spot welding machine completes welding and moves it out, and it is manually taken out to the next machine, and the other side is spot welded as before.

ST004 Main assembly inspection and packaging

Overview: This machine achieves O/CAP assembly, height inspection, sand filling, weighing, laser engraving, camera inspection, press fitting, displacement height confirmation, precision scale weighing, laser engraving machine, 6-axis robot, PLC logic control through vibration disc loading, servo handling, resistance testing, camera inspection, product discharge, and manual packaging.

Composition: Vibration disk, cylinder, servo motor, resistance tester, camera, precision scale, press machine, displacement ruler, laser engraving machine, 6-axis robot

Action description:
        Loading on O/CAP vibrating disc, cylinder feeding, I/PAD vibrating disc feeding, cylinder feeding, electric cylinder handling and suction, height inspection after installation into O/CAP, gripper cylinder gripping and assembling the product, and cylinder transporting to the pre installation position; Manually place the products completed by the front equipment onto the product carrier, transfer the gears for loading, clamp the gripper cylinder for gripping, transport the cylinder, conduct resistance testing, confirm and adjust the camera angle, perform servo handling and O/CAP pre installation, press the servo into place, and confirm the height of the displacement ruler; Weigh and record the data before servo transportation to the sand filling position, remove dust from the sand filling position, and confirm the weight of the sand filling after completion of the weighing record data; On the other side, it is the same as O/CAP and I/PAD; Press the press into place and confirm the height of the displacement ruler; Claw cylinder gripping, servo handling, trimming mechanism adjustment, GO/NO inspection, laser engraving; Claw cylinder gripping, six axis robot handling camera inspection, defective to defective box, good products placed on tray; Servo handling places the full material tray onto the conveyor output, and packaging is carried out after manual visual inspection.

 

Packaging & Shipping

 

Company Profile

 

GOTOP -industrial manufacturing automation solutions.
GOTOP always focus on auto parts and motor industry manufacturing automation solutions, whether it is production process automation or production process information systems GOTOP professional technology, provide core technical support to customers.
GOTOP has 59 patents including 7 invention patents (included in the audit)  it has passed the National high-tech Enterprise certification the ISO Quality Management System certification the new professional certification, and the certification of small and medium-sized sci-tech enterprises in Shandong province.
GOTOP adheres to the principle of integrity and gratefulness follows the concept of high quality and customer first, accumulates experience constantly enhances r & D strength and creates a bright future with each partner hand in hand!

The competitiveness of the company
research and development:
• Rigorous evaluation and necessary experimental verification
• Build a professional project team
• Continuous improvement in engineering design, Modular rocket
• Keep up-to-date with project progress and feedback
Quality:
• Internal and external design review
• Implement PDCA for material inspection
• Gotop internal acceptance and customer pre-acceptance
• 1 year or above quality assurance
Manufacturing:
• Decompose the assembly process to make it more detailed
• Review the problem every day and make timely improvement
• Unified standard operating procedures and practices
• Implementation of PDCA
Services:
• Technical training
• Long-term free technical support from strategic partners
• Transfer of information and documents