32-Rotor Horizontal Die Casting Line for Precision Manufacturing

Product Details
Customization: Available
Transport Package: Wooden Box Packaging for Sea and Land Transportati
Specification: Length 13000mm * Width 10000mm * Height 6000mm
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  • 32-Rotor Horizontal Die Casting Line for Precision Manufacturing
  • 32-Rotor Horizontal Die Casting Line for Precision Manufacturing
  • 32-Rotor Horizontal Die Casting Line for Precision Manufacturing
  • 32-Rotor Horizontal Die Casting Line for Precision Manufacturing
  • 32-Rotor Horizontal Die Casting Line for Precision Manufacturing
  • 32-Rotor Horizontal Die Casting Line for Precision Manufacturing
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  • Company Profile
Overview

Basic Info.

Model NO.
GT-MENG-B-0012
Origin
Qingdao China

Product Description

32-Rotor Horizontal Die Casting Line for Precision Manufacturing
  Equipment performance and main parameters
Overall beat 125 seconds
Operators 2 person
Estimated daily production (calculated based on 10 hours) 160 sets
 Estimated monthly production (calculated on a 24 day basis) 288 sets
  Equipment noise ≤75db
FEEDER replenishment cycle (shortest) ≤1200 seconds
Overall production line net size Length 13000mm * Width 10000mm * Height 6000mm
Power supply standards AC 220V,50HZ 
Gas supply methods and standards Seamless steel pipe segmented supply, 0.5~0.8Mp
Main standard component brand configuration
pneumatic components SMC
sensor OMRON
Programmable logic controller SIEMENS
Private server motor SIEMENS
interface SIEMENS
Mechanical arm KUKA
camera KEYENCE
Low voltage electrical components SIEMENS


 
32-Rotor Horizontal Die Casting Line for Precision Manufacturing
Introducing the ST001 Silicon Steel Sheet Assembly Feeding Storage Equipment, a cutting-edge solution designed to streamline your production flow with unparalleled efficiency and precision.

Overview:
Experience effortless automation as the silicon steel sheet is meticulously weighed and prepared by hand, whereupon our advanced handling mechanism precisely places it into the storage disk, ensuring seamless operation.

Composition:
This state-of-the-art equipment features components including electronic weighing systems, high-performance cylinders, a chipping machine, and a CAM divider, all working in perfect harmony.

Brief description of action:
1. Initiate the process by manually placing the silicon steel sheet into the laminator, setting the stage for a flawless lamination process.
2. Employ advanced weighing technology to accurately measure the weight of the finished silicon steel sheet, ensuring consistent quality.
3. Seamlessly transfer the product's weight into the material collection station, optimizing workflow and enhancing efficiency.
4. Expertly execute a transverse transfer of the silicon steel sheet into the storage disk, maintaining organized handling.
5. Harness the precision of a manipulator to insert the silicon steel sheet into the die casting machine, revolutionizing production with automation.




 
32-Rotor Horizontal Die Casting Line for Precision Manufacturing
Presenting the ST002 Loose Plate Translation and Handling system, where precision and automation converge to redefine material handling efficiency.

Overview:
Utilize a state-of-the-art servo motor to drive the screw's transplanting plate and gripper into action, effortlessly lifting weighed, qualified stacked pieces from the product seat and into the disc aggregate bin.

Composition:
Comprising a servo motor, screw, electric cylinder, and cylinder, this equipment represents the pinnacle of modern mechanical engineering.

Action description:
1. Witness precision as the gripper descends to expertly extract the stator stack from the product seat, setting the standard for accuracy.
2. The electric cylinder lifts while the motor orchestrates the screw's horizontal movement, carefully depositing qualified stator laminations into the disc aggregate bin, completing the cycle with finesse.



 
32-Rotor Horizontal Die Casting Line for Precision Manufacturing
Introducing the ST003 Shaft Puller, a masterpiece of engineering designed to elevate your operational efficiency to new heights.

Overview:
Effortlessly position the rotary shaft onto the material storage seat, where the innovative kneading mechanism deftly grabs two rotary shafts simultaneously, governed by the sophisticated logic of PLC control.

Composition: This device is equipped with a cylinder, screw, and a servo motor, each integral to its superior functionality.

Brief description of action:
1. Begin by manually placing the rotary shaft onto the storage seat, initiating a seamless process.
2. The material kneading mechanism expertly handles two rotating shafts at a time, transporting them to the mechanical arm's material picking station, ensuring efficiency and precision.


 
32-Rotor Horizontal Die Casting Line for Precision Manufacturing
Discover excellence with the ST004 Dual Station Shaft Press, a dynamic system engineered for precision and reliability.

Overview:
Once the robotic arm accurately positions the cast aluminum rotor and shaft, the press is initiated to securely unite the rotor and shaft, achieving perfect alignment.

Composition: This robust system features a hydraulic press, ensuring powerful and reliable operation.

Action description:
1. The robotic arm precisely places the cast aluminum rotor onto the press fit seat, setting the foundation for a flawless assembly.
2. Position the shaft seamlessly into the cast aluminum rotor. 3. Activate the hydraulic press to firmly merge the rotor and shaft, delivering unparalleled results.
4. Exit the assembly with confidence as the process concludes with the release of the Fake Axis.




 
32-Rotor Horizontal Die Casting Line for Precision Manufacturing
Introducing the ST005 Fuel Injection Shaft Sleeve, a sophisticated solution for seamless integration and enhanced performance.

Overview:
Efficiently spray oil into the shaft hole of the cast aluminum rotor, then precisely position the shaft sleeve onto the shaft, ready for pressing, ensuring optimal lubrication and assembly.

Composition:
Featuring an electric cylinder and a gripper cylinder, this equipment is designed for precision and reliability in every operation.

Action description:
1. Initiate with an oil spray into the shaft hole of the cast aluminum rotor for smooth operation. 2. Skillfully place the shaft sleeve onto the shaft, preparing it for the next stage of assembly.



 
32-Rotor Horizontal Die Casting Line for Precision Manufacturing
Introducing the ST006 Handling Robot, where intelligent design meets impeccable execution for optimal material transport.

Overview:
Facilitate seamless product handling between devices, expertly managed with PLC logic control, ensuring reliability and precision throughout the entire process.

Composition:
Composed of a robot, cylinder, screw, and servo motor, this equipment is engineered for top-tier performance and efficiency.

Action description:
1. Carefully place the scattered aluminum pieces into the die-casting machine to begin the precision casting process, ensuring each casting is flawlessly executed.
2. Securely position the cast rotor and shaft onto the hydraulic press mounting seat, preparing them for the next stage of the production.
3. Gently transfer the pressed rotor into the dedicated finished material basket, ensuring each piece is handled with care.


 
32-Rotor Horizontal Die Casting Line for Precision Manufacturing

ST007 finished material basket

Overview:
Efficient storage and transport of finished rotor materials, ensuring seamless workflow and maintaining product integrity.

Composition:
Comprising a robust slide rail and an efficient three-phase motor, each component is designed for optimal performance and reliability.

Action description:
Expertly store the finished rotor products with precision, ensuring they are ready for subsequent handling or dispatch.





 
Packaging & Shipping

32-Rotor Horizontal Die Casting Line for Precision Manufacturing
Company Profile

Welcome to the world of GOTOP, where industrial manufacturing meets cutting-edge automation solutions.
At GOTOP, we are committed to revolutionizing the auto parts and motor industry with our pioneering manufacturing automation solutions. Be it production process automation or information systems, our unmatched expertise ensures core technical support tailored to each customer's needs.
GOTOP proudly holds 59 patents, including 7 groundbreaking invention patents currently under audit. Our esteemed certifications include the National High-Tech Enterprise, ISO Quality Management System, New Professional Certification, and recognition as a Small and Medium-Sized Sci-Tech Enterprise in Shandong province.
GOTOP stands firmly on the pillars of integrity and gratitude, embracing a philosophy of unparalleled quality and customer-first approach. We consistently enhance our R&D prowess, accumulating invaluable experience to forge a radiant future together with every partner, hand in hand!


Unleashing Company Competitiveness
Research and Developmentvelopment:
Conduct thorough evaluations coupled with essential experimental verifications.

Assemble a team of specialized project professionals.
Commit to perpetual advancements in engineering design, with modular innovations at the forefront.
Stay abreast of project developments and foster an environment for constructive feedback.
Quality Assurance:
Conduct comprehensive reviews of both internal and external designs.
Utilize the PDCA cycle to enhance material inspections.

Ensure rigorous internal and customer pre-acceptance criteria are met.
Offer a quality assurance period extending to a year or more, ensuring reliability.
Excellence in Manufacturing:
Break down the assembly process into detailed steps for precision.
Engage in daily evaluations of issues to facilitate prompt improvements.
Standardize operating procedures and practices across the board.
Apply the PDCA methodology for continuous process enhancement.
Comprehensive Services:
Deliver in-depth technical training to empower our clients.
Extend long-term complimentary technical support for our strategic alliances.
Facilitate the seamless transfer of critical information and documentation.

32-Rotor Horizontal Die Casting Line for Precision Manufacturing
32-Rotor Horizontal Die Casting Line for Precision Manufacturing
32-Rotor Horizontal Die Casting Line for Precision Manufacturing



 
32-Rotor Horizontal Die Casting Line for Precision Manufacturing
32-Rotor Horizontal Die Casting Line for Precision Manufacturing






 

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