32-Rotor Horizontal Die Casting Automatic Line Body

• Transport Package: Wooden Box Packaging for Sea and Land Transportati
• Specification: Length 13000mm * Width 10000mm * Height 6000mm
• Trademark: GOTOP
• Origin: Qingdao China
• Model NO.: GT-MENG-B-0012

Product Description

Equipment performance and main parameters
Overall beat	125 seconds
Operators	2 person
Estimated daily production (calculated based on 10 hours)	160 sets
Estimated monthly production (calculated on a 24 day basis)	288 sets
Equipment noise	≤75db
FEEDER replenishment cycle (shortest)	≤1200 seconds
Overall production line net size	Length 13000mm * Width 10000mm * Height 6000mm
Power supply standards	AC 220V,50HZ
Gas supply methods and standards	Seamless steel pipe segmented supply, 0.5~0.8Mp
Main standard component brand configuration
pneumatic components	SMC
sensor	OMRON
Programmable logic controller	SIEMENS
Private server motor	SIEMENS
interface	SIEMENS
Mechanical arm	KUKA
camera	KEYENCE
Low voltage electrical components	SIEMENS

 

ST001 silicon steel sheet assembly feeding storage equipment

Overview:
      Manually finish and weigh the silicon steel sheet, and the handling mechanism puts the silicon steel sheet into the storage disk.

Composition:
    electronic weighing, cylinder, chipping machine, CAM divider.

Brief description of action:
    1. Manually put the silicon steel sheet into the laminator for lamination.
    2. Weigh the finished silicon steel sheet.
    3, the weight of the product into the material collection station.
    4, transverse transfer the silicon steel sheet into the storage disk
     5. Put the silicon steel sheet into the die casting machine through the manipulator

 

ST002 Loose Plate Translation and Handling

Overview:
     By rotating the servo motor, the transplanting plate and gripper on the screw are driven to move, and the weighed and qualified stacked pieces are picked up from the product seat and placed in the disc aggregate bin.

Composition:
    servo motor, screw, electric cylinder, cylinder

Action description:
    1,After the product seat is in place, the gripper descends and takes out the stator stack from the product seat.                        
    2, After being lifted by an electric cylinder, the motor drives the screw to move horizontally, and the qualified stator laminations are placed into the disc aggregate bin.

 

ST003 shaft puller        
                                       
Overview:
    Manually place the rotary shaft onto the material storage seat, and the kneading mechanism takes two rotary shafts at a time. PLC logic control.

Composition: Cylinder, screw, servo motor.

Brief description of action:
    1. Manually place the rotary shaft onto the storage seat.                    
    2. The material kneading mechanism takes two rotating shafts each time and transports them to the mechanical arm's material picking station.
 

 

ST004 dual station shaft press

Overview:
    After the robotic arm places the cast aluminum rotor and shaft in position, start the press to press the rotor and shaft into place.

Composition: Hydraulic press. 

Action description:
    1. The robotic arm first places the cast aluminum rotor onto the press fit seat.                                                          
    2. Take the shaft and place it into the cast aluminum rotor.                     3. The hydraulic press starts and presses the cast aluminum rotor and shaft together.                                                    
    4. Exit Fake Axis

 

ST005 fuel injection shaft sleeve

Overview:
    Spray oil into the shaft hole of the cast aluminum rotor and place the shaft sleeve on the shaft to be pressed.

Composition:
    Electric cylinder, gripper cylinder.

Action description:
   1. Spray oil into the shaft hole of the cast aluminum rotor.                       2. Place the shaft sleeve onto the shaft.

 

ST006 Handling Robot

Overview:
    Product handling between devices, PLC logic control.

Composition:
    robot, cylinder, screw, servo motor.

Action description:
    1. Put the scattered pieces into the die-casting machine for aluminum casting.
    2. Place the cast rotor and shaft onto the hydraulic press mounting seat.                                                                    
    3. Place the pressed rotor into the finished material basket.

 

ST007 finished material basket

Overview:
    Finished rotor material storage and transportation.

Composition:
    slide rail, three-phase motor.

Action description:
  Store finished rotor products.
 

 

Packaging & Shipping

 

Company Profile

 

GOTOP -industrial manufacturing automation solutions.
GOTOP always focus on auto parts and motor industry manufacturing automation solutions, whether it is production process automation or production process information systems GOTOP professional technology, provide core technical support to customers.
GOTOP has 59 patents including 7 invention patents (included in the audit)  it has passed the National high-tech Enterprise certification the ISO Quality Management System certification the new professional certification, and the certification of small and medium-sized sci-tech enterprises in Shandong province.
GOTOP adheres to the principle of integrity and gratefulness follows the concept of high quality and customer first, accumulates experience constantly enhances r & D strength and creates a bright future with each partner hand in hand!

The competitiveness of the company
research and development:
• Rigorous evaluation and necessary experimental verification
• Build a professional project team
• Continuous improvement in engineering design, Modular rocket
• Keep up-to-date with project progress and feedback
Quality:
• Internal and external design review
• Implement PDCA for material inspection
• Gotop internal acceptance and customer pre-acceptance
• 1 year or above quality assurance
Manufacturing:
• Decompose the assembly process to make it more detailed
• Review the problem every day and make timely improvement
• Unified standard operating procedures and practices
• Implementation of PDCA
Services:
• Technical training
• Long-term free technical support from strategic partners
• Transfer of information and documents