| Equipment performance and main parameters |
| Equipment operating cycle |
24 seconds |
| Equipment operator |
15 person |
| Estimated daily production (calculated based on 10 hours) |
1500 sets |
| Estimated monthly production (calculated on a 24 day basis) |
36000 sets |
| Equipment noise |
≤75db |
| FEEDER replenishment cycle (shortest) |
≤1800 seconds |
| Overall production line net size |
Length 64000mm * Width 12000mm * Height 3000mm |
| Power supply standards |
AC Three-phase 380V,50HZ |
| Gas supply methods and standards |
Seamless steel pipe segmented supply, 0.5~0.8Mp |
| Main standard component brand configuration |
| Pneumatic components |
SMC |
| Sensor |
OMRON |
| Programmable logic controller |
Siemens |
| Private server motor |
Siemens |
| interface |
Siemens |
| Screw gun |
DDK |
| Laser marking machine |
Han's Laser |
| Gluing system |
LOCTITE |
| Press machine |
TM auto |
| Camera |
MECH MIND |
BMA01S01 House Auto Loading & Sophisticated Laser Marking
Overview:
Effortlessly begin by manually positioning the housing on the plate chain line product base. Witness the seamless automation as the plate chain line takes over, skillfully transferring the housing to the designated material-taking position. In case of material shortage, our intuitive program will thoughtfully prompt for manual replenishment. The shell, transported with precision to the collecting position, is expertly managed by the manipulator, delivering it to the laser engraving tool. Here, it undergoes precise marking with a two-dimensional code. Utilizing advanced camera technology, the QR code undergoes a stringent OK/NG determination process. The manipulator adeptly handles the results: OK products are gently placed on the wire body tray, while NG products are carefully positioned on the bad sheet metal slide.
Composition: Shell Plate Chain Line, Laser Marking, Robot
BMA01S02 Stator Press
Overview:
Experience the cutting-edge flexibility of the stator incoming material system, utilizing a plate chain tray designed for efficiency. The manipulator, a marvel of technology, places the stator on the index plate's product base with precision. Equipped with a camera, it intelligently detects the stator's direction for flawless alignment. The housing loading mechanism ensures the seamless transition of the housing from the conveying line body tray to the indexing plate's housing product base. Through the power of high-frequency induction heating, the case is meticulously heated to 180ºC. The stator and shell are then pressed together with expert precision. Cooling is achieved through a state-of-the-art rotary style, storing 16 materials, and using an air-cooled chiller. Ventilation is efficiently managed by the upper exhaust fan. The cooling station, equipped with a displacement sensor, provides accurate height detection of both stator and housing.
The concentricity detection is executed by a dedicated machine, with loading expertly managed by the manipulator to ensure precise concentricity of the stator and casing.
Composition: Induction Heating Mechanism, Pressing Mechanism, Cooling Mechanism, Concentricity Detection Mechanism, Robot
BMA01S03 Stator Tester
Overview:
The stator wire is engaged manually, followed by the secure lowering of the protective cover. This prepares the stator for a thorough performance evaluation post-pressure installation. Upon completion of the test, the cylinder guard is lifted, allowing for the manual removal of the guide line. The tray then seamlessly discharges the product, ready for the next stage.
Composition: Stator Detection System, Pallet Positioning Jacking, Protective Cover
BMA01S04 Dowel Pin Pressing
Overview:
Our advanced servo press efficiently presses the pin into the motor housing with expert precision. The rotating handling mechanism artfully conveys the pallet products to the load-shifting station, ensuring a smooth transition to the press assembly station. The transfer station shifts the motor with finesse, readying it for the next stage. The pin, vibrantly agitated from inventory material, is blown to the press head by an ingenious blowing mechanism. As the indenter mechanism descends, the compacting mechanism securely fastens the product onto the reference. The servo press then skillfully presses the pins into the housing, simultaneously conducting height detection via a state-of-the-art displacement sensor. Upon completion of the press assembly, the motor is carefully returned to the production tray, navigating seamlessly from the press assembly station back to the load-shifting station through rotary handling.
Composition: Press Assembly Module, Pin Feeding Olefin, Product Turnover and Load Shifting Mechanism
BMA01S05 Needle Bearing Pressing Machine
Overview:
The servo press is expertly designed to press roller bearings into the motor housing with precision and reliability.
The needle roller bearing disk efficiently stores material, positioning the bearing on the press head via a sophisticated material splitting and load-shifting mechanism.
Upon the pallet's arrival, both pallet and product are skillfully lifted, and the indenter mechanism moves horizontally. The compacting mechanism then presses the product onto the reference with precision.
The electric cylinder flawlessly presses the needle roller bearing into the housing, ensuring meticulous height detection completion.
Composition: Load Transfer Module, Bearing Feeding System, Camera Detection System
BMA01S06 Dust Seal Assembly
Overview:
Within our innovative automation system, the upper and lower sealing ring turntable material warehouse is meticulously loaded. State-of-the-art sensors precisely detect the orientation of the sealing rings. The sophisticated jaw on the feeding cylinder adeptly lifts the sealing rings and places each into its designated product seat. Seamlessly, products are transferred from the line tray to the meticulously positioned product seat. The transfer cylinder deftly moves the product seat to the sealing ring press assembly station. Here, the advanced upper and lower indenter mechanisms securely press the sealing rings into the housing. Precision displacement sensors accurately measure the relative distances between the seals. Once the tooling retracts, the product is expertly moved to the porter's position and smoothly transported to the tray.
Composition: This intricate system comprises a handling module, a cutting-edge sealing ring feeding system, and a robust pressing mechanism-engineered for efficiency and precision.
BMA01S07: Manually Assemble House O Ring & Wave Washer
Overview:
Within our streamlined manual operation, the O-ring is installed into the bearing chamber using a specialized O-ring mounting tool. Operators manually select a corrugated pad via a single channel and position it meticulously into the bearing chamber. A thorough manual check ensures the correct installation of the O-ring and the availability of the corrugated pad. Equipped with an advanced detection sensor, our system confirms that the operator has correctly removed material from the box. If no operation or incorrect sequence occurs, the tray remains unreleased, ensuring seamless process integrity.
Composition: Our sophisticated system integrates an O-ring installation tool, an O-ring and wave cushion storage mechanism, and a precision pallet jacking positioning module.
BMA01S08: End Cover Loading Machine
Overview:
This advanced device allows operators to manually place the Non-Drive End (NDE) end cap into the machine, initiating the turning of the index dial. The bearing is expertly pressed, followed by the precise insertion of the circlip.
The high-tech servo press ensures flawless installation of the bearing, while the cylinder expertly presses the circlip. A meticulous clamp spring installation test confirms complete product handling, bringing reliability to your assembly line.
Composition: This cutting-edge assembly features a bearing press-mounting module, a circlip press-mounting module, a bearing and circlip storage mechanism, and a dedicated circlip installation in place detection module.
DE End Cover Gluing Machine
Overview:
Our state-of-the-art gluing system ensures the sealant is automatically and evenly applied across the housing, guaranteeing a uniform and reliable seal every time.
Composition: Includes a highly efficient gluing system and a versatile tray rotation system, designed for optimal performance.
BMA01S09: End Cover & Rotor Assembly
Overview:
The system's NDE end cover handling mechanism expertly transports the end cover from the spring press installation station to the equipment. A cutting-edge robot deftly grabs both the rotor and NDE end cover for seamless assembly. As the press head secures the rotor, the manipulator completes the rotor assembly, moving it precisely out of the press assembly area. Finally, the press installs the NDE end cover of the rotor, with the robot meticulously picking up the completed product.
Composition: Features a state-of-the-art press mounting mechanism, engineered for precision and efficiency.
BMA01S10: Rotor Assembly
Overview:
Our advanced manipulator skillfully removes the rotor from the flexible chain, inserting it seamlessly into the end cap, ensuring a perfect fit.
In this sophisticated assembly station, the robot accurately clips the assembled rotor and end cover into position. Utilizing the upper press and lower screw combination, the motor shell rotor and end cover are assembled into one cohesive unit. With the aid of a displacement ruler and pressure sensor, the end cover is flawlessly installed in place.
Composition: Comprising a high-tech press-mounting mechanism and a precise robot, this assembly ensures optimal performance and accuracy.
BMA01S12: NDE Casting Screwing Machine
Overview:
The product embarks on its journey resting upon a wire tray, graciously gliding through a double speed chain conveyor until it arrives at the screw tightening station. There, the electric cylinder gracefully lifts to its designated height, precisely positioning the product. The ingenious screw feeder dispenses screws into the blowing tube, where the blowing solenoid valve dynamically propels them into the screw clamp, preparing for the big moment. The component's vacuum solenoid valve elegantly ensures the screws adhere to the batch head. Seamlessly, the lifting cylinder and clamping nozzle action cylinder synchronize, empowering 6 sets of tightening guns to secure the screws. With torque and angle monitoring, the current workstation becomes a showcase, displaying the torque angle curve in a harmonious ballet of efficiency and precision.
Composition: A symphony of precision - the Intelligent screw gun, an advanced screw feeding system, combined with a state-of-the-art screw driving mechanism, orchestrate a seamless operation.
BMA01S18 End cap gluing & manually assembly
Overview:
As the product tray gracefully approaches the end cap glue coating station, it halts and lifts with precision, setting the stage for the three-axis platform to apply Loctite 5910 with impeccable finesse, caressing the products with glue on the tray.
Once the glue coating ritual is complete, the tray exits its temporary hold, flowing towards the manual workstation where precision and care collaborate as the station halts and elevates.
With skilled hands, the operator gently retrieves the end cover from the material box, elegantly placing it onto the end cover guide fixture, before elegantly installing the end cover. A graceful manual release follows, ushering in the new end cover rubber frame into the process.
Composition: Featuring an innovative Gluing system and a sophisticated 3-axis platform, this composition exemplifies precision and accuracy.
BMA01S19 End cap screwing
Overview:
The product, poised upon a wire tray, journeys through a double speed chain to the screw tightening station. Here, the screw feeder diligently introduces screws into the blowing tube, allowing the blowing solenoid valve to hand off screws to the screw clamp. With synchrony, the five axes of the tightening gun rigorously secure the screws, all under the watchful eye of torque and angle monitoring. As the operation unfolds, the workstation majestically displays the torque angle curve. Finally, the tray is released, ready for the subsequent phase.
Composition: The ensemble includes an Intelligent screw gun, a nimble screw feeding system, and a proficient screw driving mechanism, joining forces for an unrivaled performance.
BMA01S22 Greasing & oil seal assembly
Overview:
With a deft touch, the gripper elegantly flips the motor 180 degrees from the tray, placing it upon the press mounting and transplanting platform.
As the transplanting platform glides the motor to the pressing station, a disc methodically stores the sealing ring. A laser sensor dutifully detects the front and back of the oil seal, ensuring precision. The oil coating device then bestows a layer of oil onto the casing. With an electric cylinder's guidance, the journey proceeds to the pressure head, where the electric cylinder initiates, pressing the oil seal into the casing with precision and grace.
Composition: A masterful assembly comprising an oiling system, a robust pressing mechanism, and an efficient transfer and flipping mechanism.
BMA01S25 Motor turn to horizontal
Overview: The gripper, with calculated precision, rotates the vertical motor a full 90°, transitioning it smoothly into a horizontal tray, ready for its next phase.
Composition: A harmonious blend of a Claw flipping mechanism and a resilient transfer mechanism, ensuring optimal transition.
BMA01S26 Manually station to insert cable on pallet
Overview:
This workstation serves as a manual symphony, seamlessly linking the motor drive line, sensor line, and pallet fixture, crafting a seamless connection with utmost precision.
Composition: Comprising a Profile bracket and a sophisticated tray lifting mechanism, this composition promises efficiency and accuracy.
BMA01S27 No Load test
Overview:
At this single station, a meticulous examination unfolds as the performance of unloaded motors is rigorously tested. The results of this scrutiny can be stored and shared, ensuring transparency and quality assurance.
Composition: Equipped with an Empty load testing system and a motor conduction mechanism mechanism, this composition ensures thorough and reliable testing.
BMA01S28 Load test
Overview:
The innovative device boasts two testing stations, each meticulously designed to conduct comprehensive load tests, ensuring peak performance and reliability.
Once the motor is securely positioned, the innovative tray elevation mechanism lifts the assembly, seamlessly transferring the tray and motor to the designated testing station. Here, the motor load performance undergoes rigorous testing. With precision, the tray is subsequently returned to the main production line. Both workstations boast identical procedures, ensuring consistency and efficiency. Importantly, all test data is meticulously stored and effortlessly transmitted for analysis.
Composition: Our state-of-the-art system includes a sophisticated load testing system, an advanced motor conduction mechanism, and an efficient tray transfer mechanism.
BMA01S29: Enhanced Noise and Vibration Testing with Extended Capabilities
Overview:
Within the hushed confines of the silent room, the motor is arranged horizontally for no-load testing, focusing on noise and vibration metrics. These critical tests are conducted meticulously at the motor casing and end positions. Once the motor is settled on the tray, it is elevated and removed from its base. Our cutting-edge vibration tester makes direct contact with the motor, while the noise tester advances to assess sound levels. The motor is activated, and upon completion of the test, the tray smoothly exits the equipment setup. Notably, manual interventions within the glass enclosure are minimized. The accelerometer is expertly positioned onto the designated measurement point via a spring mechanism for optimal precision.
Composition: This system comprises an advanced noise testing system, a sophisticated vibration testing system, a robust motor conduction mechanism, and a purpose-built silent room designed for precise assessments.
BMA01S31: Automated Unloading Machine with Superior Efficiency
Overview:
Our highly efficient robotic arm orchestrates the seamless transfer of motors to the 1# and 2# carts in a sequential manner, ensuring a smooth operation. When these carts approach their capacity, an intelligent notification system prompts for manual cart replacement, maintaining uninterrupted workflow.
Composition: This sophisticated setup includes a durable material cart and a highly autonomous robot, working in tandem to enhance operational efficiency.
Packaging & Shipping
Company Profile
GOTOP - pioneers in industrial manufacturing automation solutions.
GOTOP is dedicated to advancing auto parts and motor industry manufacturing automation solutions. Whether tackling production process automation or developing production process information systems, GOTOP's expert technology offers essential core technical support tailored to the needs of our valued customers.
GOTOP proudly holds 59 patents, including 7 invention patents currently under audit, and meets rigorous standards with certifications like the National High-tech Enterprise certification, ISO Quality Management System certification, new professional certification, and the certification for small and medium-sized sci-tech enterprises in Shandong province.
GOTOP embraces a philosophy of integrity and gratitude, steadfastly adhering to the highest standards of quality and customer-centricity. By continuously accumulating experience, enhancing R&D capabilities, and nurturing partnerships, GOTOP is committed to crafting a luminous future hand in hand with every collaborator.
The Competitiveness of the Company
Research and DevelopmentDevelopment:Excellence in R&D includes:
• Conducting rigorous evaluations complemented by essential experimental verifications.
•Building a highly skilled professional project team.
•Focusing on continuous improvements in engineering design, including modular rocket innovations.
•Maintaining up-to-date project progress and ensuring timely feedback.
Quality:
•Conducting comprehensive internal and external design reviews.
•Implementing PDCA (Plan-Do-Check-Act) cycles for meticulous material inspections.
•Undertaking Gotop's rigorous internal acceptance procedures and facilitating customer pre-acceptance evaluations.
•Providing a robust quality assurance period of 1 year or more.
Manufacturing:
• Decomposing the assembly process into more detailed steps for enhanced precision.
• Reviewing issues daily and implementing timely improvements to ensure excellence.
• Standardizing operating procedures and practices for consistency and reliability.
• Executing the PDCA cycle for continuous manufacturing enhancement.
Services:
• Offering comprehensive technical training to empower our partners.
• Providing long-term free technical support through strategic partnerships.
• Ensuring seamless transfer of information and documentation.
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