| Equipment performance and main parameters |
| Overall beat |
20 seconds |
| Equipment operator |
1 person |
| Estimated daily production (calculated based on 10 hours) |
1530 sets |
| Estimated monthly production (calculated on a 24 day basis) |
36720 sets |
| Equipment noise |
≤75db |
| FEEDER replenishment cycle (shortest) |
≤600 seconds |
| Power supply standards |
AC 220V,50HZ |
| Overall production line net size |
Length 7200mm * Width 3600mm * Height 2000mm |
| Power supply standards |
AC 220V,50HZ |
| Gas supply methods and standards |
Seamless steel pipe segmented supply, 0.5~0.8Mp |
| Main standard component brand configuration |
| Pneumatic components |
SMC |
| Sensor |
OMRON |
| Programmable logic controller |
MITSUBISHI |
| Servo motor |
MITSUBISHI |
| manipulator |
YASKAWA |
| 3D camera |
MECH MIND |
| interface |
PROFACE |
ST001 Robot Loading
Overview: Identify products through 3D cameras, guide robots to grasp products, place them in positioning fixtures, and control PLC logic.
Composition: 3D camera, robotic arm
Action description:
Manually place the material frame in the designated position, use a 3D camera to detect product positioning, and use a robotic arm to grab the product and place it in the rotor precision positioning mechanism. After there is no product on the first layer, the robotic arm takes out the partition and places it in the partition material frame. When the partition is full, manually remove the partition inside the partition frame.
ST002 rotor rotation alignment
Overview: By using a servo motor to rotate, the product is driven to rotate. Keyence laser sensors detect positioning, and PLC logic control is used.
Composition: servo motor, laser sensor, hollow rotating platform
Action description:
After the robotic arm places the product onto the rotor precision positioning module, the servo motor drives the product to rotate. The Keens laser sensor detects and positions the rotor. After positioning, the robotic arm grabs the product and places it on the next workstation
ST004 Magnetizing and laser engraving
Overview: Through the cylinder jacking mechanism, the magnetizing tool is jacked up, the product is pressed, and the magnetizing is carried out. Laser engraving is performed during magnetization. PLC logic control.
Composition: magnetizing machine, laser engraving machine
Brief description of action:
1, the product flow to the magnetizing module, the magnetizing machine starts, the product magnetic steel is magnetized. 2, in the magnetization process, the laser engraving machine starts, and the product is engraved and coded.
ST004 Tests jack-up and rotation detection modules
Overview: Code scanning gun code scanning, infrared thermometer temperature measurement, jacking the product and fixed stator through the jacking mechanism, rotary test module down into the product spline, servo motor rotation to drive the product rotation, back electromotive force and Hall test. PLC logic control.
Composition: scanning gun, infrared thermometer, cylinder, jacking mechanism, lowering mechanism, servo motor, back electromotive force and Hall test machine
Brief description of action:
1. After the product is in place, scan the code gun and measure the temperature with the infrared thermometer.
2, the jacking mechanism will test the stator and the product jack up, rotary test module drop into the product spline, servo motor rotation to drive the product rotation.
3, back electromotive force and Hall test test machine start, the product back electromotive force and Hall test. 4, after the test is completed, the servo motor stops rotating, the lowering mechanism is lifted, the jacking mechanism drives the product to fall to the product base, the test stator is removed from the product, and the product is transferred to the next station.
ST006 injection module
Overview: Through two sets of oil injection valves, the product center spline is sprayed with anti-rust oil. PLC logic control.
Composition: oil injection valve, fixed tooling
Brief description of action:
1. After the product is in place, the two sets of oil injection valves are started, and the anti-rust oil is sprayed on the spline of the product center.
2. After spraying, the product is transferred to the next station.
ST007 automatic cutting module
Overview: Place OK/NG products on the corresponding conveyor belt through a handling mechanism.
Composition: Transfer cylinder, lifting cylinder, gripper cylinder, feeding fixture, conveyor belt
Action description:
1. After the product is in place, the automatic cutting module is moved to the product position, and the gripper picks up the product
2. The product has passed the inspection, and the feeding tool will move the product to the good product conveyor belt, which will transport the product; If the inspection fails, the feeding fixture will move the product to the defective product conveyor belt and transport it.
3. Good and defective products are conveyed by the conveyor belt. If it is full, an alarm will sound to manually remove the product, and the equipment will restart.
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Company Profile
GOTOP -industrial manufacturing automation solutions.
GOTOP always focus on auto parts and motor industry manufacturing automation solutions, whether it is production process automation or production process information systems GOTOP professional technology, provide core technical support to customers.
GOTOP has 59 patents including 7 invention patents (included in the audit) it has passed the National high-tech Enterprise certification the ISO Quality Management System certification the new professional certification, and the certification of small and medium-sized sci-tech enterprises in Shandong province.
GOTOP adheres to the principle of integrity and gratefulness follows the concept of high quality and customer first, accumulates experience constantly enhances r & D strength and creates a bright future with each partner hand in hand!
The competitiveness of the company
research and development:
• Rigorous evaluation and necessary experimental verification
• Build a professional project team
• Continuous improvement in engineering design, Modular rocket
• Keep up-to-date with project progress and feedback
Quality:
• Internal and external design review
• Implement PDCA for material inspection
• Gotop internal acceptance and customer pre-acceptance
• 1 year or above quality assurance
Manufacturing:
• Decompose the assembly process to make it more detailed
• Review the problem every day and make timely improvement
• Unified standard operating procedures and practices
• Implementation of PDCA
Services:
• Technical training
• Long-term free technical support from strategic partners
• Transfer of information and documents
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