| Equipment performance and main parameters |
| Equipment operating eyele |
15seconds |
| Equipment operator |
3 person |
| Estimated daily production (calculated based on 10 hours) |
200sets |
| Estimated monthly production (calculated on a 24 day basis) |
2000sets |
| Equipment noise |
≤75db |
| Overall production line net size |
Length 20000mm * Width 9000mm * Height 2000mm |
| Power supply standards |
AC 380V,50HZ |
| Gas supply methods and standards |
Seamless steel pipe segmented supply, 0.5~0.8Mp |
| Main standard parts brand configuration |
| pneumatic components |
SMC |
| sensor |
KEYENCE |
| Programmable logic controller |
Siemens |
| Servo motor |
Siemens |
| Touch panel |
Proface |
| Six-axis robot |
Yaskawa |
ST001 Manually place the stator
Overview:
Manually take the finished product and place a new product
Composition:operator, code gun, packaging traceability system
Action description:
Manually remove the finished product, scan the code to record the data, and put a stator
ST002 Cover and pump body automatically feed
Overview:
The Cover is manually put on the car, and the six-axis robot carries the Cover to the tray
Composition:loading truck, six-axis robot
Action Description:
The product is carried by a six-axis robot and placed in the corresponding tooling
ST003 Cover Laser engraving QR code
Overview:
The two-dimensional code is printed by laser, and the smoke generated by coding is recycled with a smoke purifier
Composition: Laser marking machine, smoke purifier
Action Description:
laser marking machine marking two-dimensional code
ST004 Bush&O ring assembly
Overview:
Bush and O-rings are fed via a vibrating disc, assembled by a four-axis robot, and inspected for proper assembly to place the product into the pump body
Composition: Vibrating disk, four-axis robot, camera
Action Description:
After Bush and O-rings are loaded, they are assembled by a four-axis robot and inspected by a visual inspection system. After testing, the products are placed in the cavity by a four-axis robot
ST005 Rotor assembly equipment
Overview:
Artificial intermittent feeding, rotor automatic magnetization, automatic assembly
Composition:multi-channel conveyor belt; Magnetizing coil; Magnetic flux detection; Four-axis robot
Action Description:
Manually put the rotor into the multi-channel conveyor line, the mechanism is automatically transported to the magnetizing station for magnetization and magnetic flux detection, and the rotor is put into the pump body through the four-axis robot
ST006 Flange assembly
Overview:
Flanges are automatically fed and assembled onto the product by screw handling
Composition: vibration plate, camera, vacuum suction, servo motor tightening
Action Description:
flange through the vibration plate automatic feeding, camera determines the Angle of automatic absorption and assembly, assembly will be Angle determination, at the same time for data storage
ST007 Impeller is tightened
Overview:
After the impeller is loaded, the stator drives the rotor to rotate and tighten the impeller
Composition: feeding conveyor belt, automatic tightening, torque monitoring, height detection
Action Description:
The impeller is intermittently fed manually, the equipment automatically picks up, automatically tightens, detects torque after tightening, and detects the height of the impeller
ST008 Heater & clamp assembly
Overview:
Manually put the volute and heater on the tooling, automatic assembly, manual automatic assembly pipe clamp
Composed of:Operator, vacuum suction, clamping tool
Action Description:
Manually put the pump head and heater on the positioning tool, start the button, and the equipment is automatically assembled. The pipe clamp is automatically installed after the pipe is assembled manually
ST009 volute tightly assembled
Overview:
Manually place the heater assembly and pump body into the vehicle, start the button, and the equipment is automatically assembled
Composition: servo motor, tightening mechanism
Action description:
Manually put the heater assembly and pump body into the vehicle, start the button, automatic assembly of the equipment
ST010 Performance testing machine
Overview:
After the product is in place, the heater performance and motor performance are automatically tested
Composition: Testing mechanism, performance testing machine
Action description:
Through the probe the motor is energized to detect the performance of the motor
ST011 PCB assembly equipment
Overview:
PCB is automatically fed through the tray, transported and assembled by a six-axis robot
Composition: automatic unstacking; Six-axis robot; Camera
Action description:
The PCB tray is automatically loaded, and the PCB is automatically assembled and transported by a six-axis robot. After the assembly is completed, the PCB is tested to see whether the assembly is in place
ST012 airtight test
Overview:
After the product is in place, automatic airtight detection is carried out
Composition: Test equipment, airtight tester
Action description:
After the water inlet and outlet of the product are closed by the expansion air clamp, the air is inflated, the pressure is maintained, the air is deflated and the data is stored
ST013 Appearance inspection
Overview:
The six-axis robot drives the camera for appearance inspection
Composition: Six-axis robot, camera detection
Action Description:
After the product is in place, the camera inspects the appearance of the product by moving the six-axis robot
ST014 Noise detection
Overview:
Manually pick up the product for noise detection
Composition:Manual operation
Description:
Manually take down the product, after the motor is powered on, determine the noise level after the motor is started
Packaging & Shipping
Company Profile
GOTOP -industrial manufacturing automation solutions.
GOTOP always focus on auto parts and motor industry manufacturing automation solutions, whether it is production process automation or production process information systems GOTOP professional technology, provide core technical support to customers.
GOTOP has 59 patents including 7 invention patents (included in the audit) it has passed the National high-tech Enterprise certification the ISO Quality Management System certification the new professional certification, and the certification of small and medium-sized sci-tech enterprises in Shandong province.
GOTOP adheres to the principle of integrity and gratefulness follows the concept of high quality and customer first, accumulates experience constantly enhances r & D strength and creates a bright future with each partner hand in hand!
The competitiveness of the company
research and development:
• Rigorous evaluation and necessary experimental verification
• Build a professional project team
• Continuous improvement in engineering design, Modular rocket
• Keep up-to-date with project progress and feedback
Quality:
• Internal and external design review
• Implement PDCA for material inspection
• Gotop internal acceptance and customer pre-acceptance
• 1 year or above quality assurance
Manufacturing:
• Decompose the assembly process to make it more detailed
• Review the problem every day and make timely improvement
• Unified standard operating procedures and practices
• Implementation of PDCA
Services:
• Technical training
• Long-term free technical support from strategic partners
• Transfer of information and documents
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