29 (1) - Tram Drive Motor Rotor Assembly Line

Product Description

 

Equipment performance and main parameters
Equipment operating cycle	24 seconds
Equipment operator	15 person
Estimated daily production (calculated based on 10 hours)	1500 sets
Estimated monthly production (calculated on a 24 day basis)	36000 sets
Equipment noise	≤75db
FEEDER replenishment cycle (shortest)	≤1800 seconds
Overall production line net size	Length 64000mm * Width 12000mm * Height 3000mm
Power supply standards	AC  Three-phase 380V,50HZ
Gas supply methods and standards	Seamless steel pipe segmented supply, 0.5~0.8Mp
Main standard component brand configuration
Pneumatic components	SMC
Sensor	OMRON
Programmable logic controller	Siemens
Private server motor	Siemens
interface	Siemens
Screw gun	DDK
Laser marking machine	Han's Laser
Gluing system	LOCTITE
Press machine	TM auto

BRA01S01 Stack loading & laser marking              

Overview:
Robots automatically grab the rotor iron core; Automatically laser marking by moving the splitter to the marking position; After passing the inspection and marking, put it into the line body; Collect defective products from the defective product line.

Composition: Iron core feeding line, robot, laser marking machine, defective product line                

 

BRA01S02 Magnet insrtion                              

Overview:
The machine assembles the installation sequence of the electromagnets into the rotor.

Composition: Vibration disk, magnetic steel arrangement module, magnetic steel insertion mechanism

BRA01S03 Gluing machine                                        

Overview:
Rotor line has two gluing machines. When the pallet reaches the first station of gluing, the pallet lifting rotary mechanism will lift the pallet. The electric cylinder controls the lift of the rubber valve, and the rubber coating valve adopts servo module to move the rubber coating. Each station is coated with 2 slits, and a total of 10 groups of glue slits are coated. The tray to the equipment glue the second station, the action process is the same as the first station, the other 10 magnet gaps glue.


Composition: gluing system, pallet lifting rotary mechanism, gluing valve moving module

BRA01S04 UV curing                                    

Overview:
UV curing station can irradiate the rotors of two trays at the same time. After curing is completed, the cured tray rotor is discharged, and the uncured rotor enters the curing station. After UV curing, the core is turned 180 degrees, returned to the tray, and then the tray is released.


Composition: UV curing lamp, reverse mechanism

BRA01S05  Manually assemble top & bottom cover and screw                                                      
Overview:
After the pallet is in place, the pallet is positioned and jacked. The rotor handling module removes the rotor and manually places the lower end cover. The sensor detects whether the lower end cover is there, and the handling mechanism puts the rotor back. Manually place the upper end cover and 5 screws and pre-screw. Check the upper end cover and screws and release them.


Composition: End cover and screw detection, tray positioning module, material frame slide

BRA01S06 Screwing machine                                              

Overview:
After the rotor tray is in place, the servo lifting mechanism will lift the product, and 5 screw guns will retwist the five screws on the product at the same time, and detect the feedback torque value.


Composition: screw module, tray positioning module

BRA01S07 Shaft press/ Runout Checking                    

Overview:
Loading the rotating shaft of the artificial drum line, the manipulator takes the rotating shaft and places it in the positioning tooling of the rotating shaft.
Through the shaft positioning tool, the direction of the shaft keyway is consistent.
The scanning gun scans the code and binds the shaft data information
The manipulator respectively clips the rotating shaft and the iron core to the shaft press. No need to monitor robot status.
The press has displacement pressure detection during press assembly. After the press assembly is completed, an independent height detection mechanism detects the distance between the shaft end and the rotor end face.
The manipulator will put the iron core and shaft on the round runout detection equipment, and put the rotor shaft back on the tray after the detection.

Composition: rotating shaft feeding track, rotating shaft positioning module, iron core into the shaft pressing module, runout detection module

BRA01S11   Shaftend magnet assmebly machine  

Overview:
Rotor tray stop positioning jacking, the handling mechanism will rotate the rotor to the moving tooling. Moving tooling moves the rotor to the press assembly station. The press with the press head first takes the magnetic steel, moves to the copper sleeve press assembly station, and presses the magnetic steel to the copper sleeve at the end of the rotating shaft (the incoming copper sleeve has been assembled to the rotating shaft). The rotor is moved out of the press installation station after the press installation, and the handling tool transfers the rotor to the tray. The magnetic steel is stored through the acrylic tube, and the cylinder is divided into wrong materials.


Composition: product handling, magnet material storage, pressing mechanism

BRA01S12 Rotor Unloading Machine                                

Overview:
After the pallet is in place, the pallet is positioned and jacked. The rotor handling module transfers the rotor from the wire body to the ring wire body tray tooling. The loop body runs and the rotor is transported to the assembly line.


Composition: rotor handling module, pallet jacking positioning, ring conveyor line

BRA01S13 Conveyor                                    

Overview:
After the pallet is in place, the pallet is positioned and jacked. The rotor handling module transfers the rotor from the wire body to the ring wire body tray tooling. The loop body runs and the rotor is transported to the assembly line.

Composition: rotor handling module, pallet jacking positioning, ring conveyor line

BRA01S14 Chinese Balancing Machine                      


Overview:
Manual inspection of rotor appearance at this station.


Composition: pallet jacking positioning

 

Packaging & Shipping

 

Company Profile

 

GOTOP -industrial manufacturing automation solutions.
GOTOP always focus on auto parts and motor industry manufacturing automation solutions, whether it is production process automation or production process information systems GOTOP professional technology, provide core technical support to customers.
GOTOP has 59 patents including 7 invention patents (included in the audit)  it has passed the National high-tech Enterprise certification the ISO Quality Management System certification the new professional certification, and the certification of small and medium-sized sci-tech enterprises in Shandong province.
GOTOP adheres to the principle of integrity and gratefulness follows the concept of high quality and customer first, accumulates experience constantly enhances r & D strength and creates a bright future with each partner hand in hand!

The competitiveness of the company
research and development:
• Rigorous evaluation and necessary experimental verification
• Build a professional project team
• Continuous improvement in engineering design, Modular rocket
• Keep up-to-date with project progress and feedback
Quality:
• Internal and external design review
• Implement PDCA for material inspection
• Gotop internal acceptance and customer pre-acceptance
• 1 year or above quality assurance
Manufacturing:
• Decompose the assembly process to make it more detailed
• Review the problem every day and make timely improvement
• Unified standard operating procedures and practices
• Implementation of PDCA
Services:
• Technical training
• Long-term free technical support from strategic partners
• Transfer of information and documents