| Equipment performance and main parameters |
| Equipment operating cycle |
5.0 seconds |
| Equipment operator |
1person |
| Estimated daily production (calculated based on 10 hours) |
7200 sets |
| Estimated monthly production (calculated on a 24 day basis) |
172800 sets |
| Equipment noise |
≤75db |
| Overall production line net size |
Length 3295mm * Width 3035mm * Height 2000mm |
| Power supply standards |
AC 220V,50HZ |
| Gas supply methods and standards |
Seamless steel pipe segmented supply, 0.5~0.8Mp |
| Main standard component brand configuration |
| Pneumatic components |
SMC |
| Sensor |
Panasonic |
| Programmable logic controller |
KEYENCE |
| Servo motor |
YASKAWA |
| Touch panel |
PROFACE |
| Visual camera |
KEYENCE |
ST001 PCB loading and handling module
Composition: servo motor, cylinder, suction cup
Action description:
Manually place the full material suction tray to the feeding position, and the suction tray sequentially sucks the PCB into the product carrier of the feeding conveyor belt, then sucks the empty tray into the empty tray position.
ST002 feeding conveyor belt
Composition: servo motor, synchronous belt, product carrier
Action description:
The transportation module places the product into the product carrier, and the servo motor drives the synchronous belt to deliver the product to the material collection position.
ST003 dust removal module
Composition: cylinder, dust removal box
Action description:
After the product carrier is in place, the cylinder extends and the box covers the product carrier. The dust removal box works to remove dust from the product carrier.
ST004 L.terminal Loading and Handling Module
Composition: servo motor, cylinder
Action description:
After the L terminal in the vibration plate is in place, the suction pen is drawn and transported to the product carrier of the transfer track.
ST005 Straight Terminal Loading and Handling Module
Composition: servo motor, cylinder
Action description:
After the straight terminals in the vibration plate are in place, they are clamped with claws and transported to the product carrier of the transfer track.
ST006 PCB loading and handling module
Composition: servo motor, cylinder
Action description:
After the product carrier is in place, draw it with a suction pen and transport it to the product carrier on the transfer track.
ST007 product tray transfer track
Composition: conveying mechanism, cylinder pushes , product carrier
Action description:
The transportation module arranges the products in sequence onto the product carrier, and the cylinder pushes the carrier to run to each workstation, achieving reflux of the carrier.
ST008 coating assisted welding module
Composition: servo motor, cylinder, dispensing valve
Action description:
After the product carrier is in place, the Cylinder extends and the servo motor moves the dispensing valvee while Applying flux.
ST009 welding module
Composition: motor, cylinder, welding machine
Action description:
After the product is in place, the welding mechanism welds the product. After welding is completed, the mechanism moves to the cleaning station for residue cleaning.
ST010 Camera Detection Module
Composition: Camera
Action description:
After the product carrier is in place, the camera takes photos to check whether the welding is qualified, and the test results are fed back to the PLC.
ST011 Finished Product Handling Module
Composition: servo motor, cylinder
Action description:
After the product carrier is in place, the suction pen absorbs the product and transports it to the ultrasonic cleaning conveyor belt.
ST012 feeding conveyor belt
Composition: servo motor, synchronous belt, product carrier
Action description:
The transportation module places the product into the product carrier, and the servo motor drives the synchronous belt to deliver the product to the material collection position.
ST013 PPU discharge manipulator
Composition: cylinder, connecting rod, servo motor, suction cup
Action description:
Carrier seat is in place, the suction cup absorbs the product, and the PPU robotic arm transports the product to the ultrasonic cleaning indexing plate.
ST014 Ultrasonic cleaning
Composition: cylinder, servo motor, ultrasonic cleaning machine
Action description:
After the PPU feeding robot releases the material, the dividing disc rotates by one product position. After the dividing disc rotates 180 °, ultrasonic waves clean the welding impurities, and the PPU feeding robot takes out the product.
GOTOP -industrial manufacturing automation solutions.
GOTOP always focus on auto parts and motor industry manufacturing automation solutions, whether it is production process automation or production process information systems GOTOP professional technology, provide core technical support to customers.
GOTOP has 59 patents including 7 invention patents (included in the audit) it has passed the National high-tech Enterprise certification the ISO Quality Management System certification the new professional certification, and the certification of small and medium-sized sci-tech enterprises in Shandong province.
GOTOP adheres to the principle of integrity and gratefulness follows the concept of high quality and customer first, accumulates experience constantly enhances r & D strength and creates a bright future with each partner hand in hand!
The competitiveness of the company
research and development:
• Rigorous evaluation and necessary experimental verification
• Build a professional project team
• Continuous improvement in engineering design, Modular rocket
• Keep up-to-date with project progress and feedback
Quality:
• Internal and external design review
• Implement PDCA for material inspection
• Gotop internal acceptance and customer pre-acceptance
• 1 year or above quality assurance
Manufacturing:
• Decompose the assembly process to make it more detailed
• Review the problem every day and make timely improvement
• Unified standard operating procedures and practices
• Implementation of PDCA
Services:
• Technical training
• Long-term free technical support from strategic partners
• Transfer of information and documents
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