| Equipment performance and main parameters |
| Equipment operating cycle |
5.0 seconds |
| Equipment operator |
2 person |
| Estimated daily production (calculated based on 10 hours) |
7200 sets |
| Estimated monthly production (calculated on a 24 day basis) |
172800 sets |
| Equipment noise |
≤75db |
| Replenishment cycle (shortest) |
≤600 seconds |
| Overall production line net size |
Length 10000mm * Width 3000mm * Height 2000mm |
| Power supply standards |
AC 220V,50HZ |
| Gas supply methods and standards |
Seamless steel pipe segmented supply, 0.5~0.8Mp |
| Main standard parts brand configuration |
| Pneumatic components |
SMC |
| Sensor |
Panasonic |
| Programmable logic controller |
KEYENCE |
| Servo motor |
YASKAWA |
| Touch panel |
PROFACE |
| Visual camera |
KEYENCE |
ST001 Shell carrier module
Overview:
Implement shell conveying, with simultaneous operation of each workstation and PLC logic control.
Composition: Motor, cam splitter
Action description:
By rotating the cam splitter, the outer shell is transported to various workstations while improving work efficiency.
ST002 Shell conveying module
Overview:
Automatically grab the outer shell and place it on the product carrier
Composition: Vibration disk, cylinder, camera
Action description:
Manually place the outer shell onto the vibrating disc, which automatically discharges the material in the correct direction. The handling mechanism automatically takes and places the material onto the product carrier.
ST003 Dust removal module
Overview: Dust removal of product casing
Composition: cylinder, dust removal box
Action description:
After the product carrier is in place, the cylinder extends and the box covers the product shell. The dust removal box works to remove dust from the shell on the product carrier.
ST004 Button carrier module
Overview:
Implement button conveying, with each workstation working
simultaneously, and PLC logic control.
Composition: Motor, cam splitter
Action description:
By rotating the cam splitter, the buttons are transported to various workstations while improving work efficiency.
ST005 flipping module
Overview: Flip the button and place it in the product carrier.
Composition: Cylinder
Action description:
After the product carrier is in place, the lifting cylinder descends, the gripper cylinder closes, the lifting cylinder lifts, the rotating cylinder rotates, the lifting cylinder descends, the gripper cylinder opens, and the button flip is completed.
ST006 Apply lubricating grease to the product
Overview: Apply oil to the inner wall of the product.
Composition: servo motor, cylinder, Lubricating grease quantitative valve
Action description:
After the product carrier is in place, the cylinder sequentially positions the carrier and the product, and the lubricating grease quantitative valve applies oil to the designated position of the product.
ST007 Product tray transfer track
Overview:
This machine conveys products through a flat belt and is controlled by PLC logic.
Composition: conveying mechanism, Cylinder push, product carrier seat
Action description:
Manually place the product into the product carrier, and the cylinder pushes the carrier to run to each workstation, achieving reflux of the carrier.
ST008 Product tray transfer track
Overview:
This machine conveys products through a flat belt and is controlled by PLC logic.
Composition:
conveying mechanism, Cylinder push, product carrier seat
Action description:
Manually place the product into the product carrier, and the cylinder pushes the carrier to run to each workstation, achieving reflux of the carrier.
ST009 Action force detection
Overview:
Conduct motion force testing on the assembled product
Composition: servo motor, cylinder, pressure sensor
Action description:
After the carrier is in place, the cylinder sequentially positions the carrier and the product, and the motor carries a pressure sensor for action force detection and feeds back the detection results to the PLC.
ST010 Finished product marking and conveyor belt
Overview:
The assembled product is marked and transported to the finished product conveyor belt
Composition: cylinder, synchronous belt
Brief description of action:
After the carrier is in place, the cylinder locates the carrier and the product in turn, and the handling module takes the finished product to the heat engraving group for hot engraving, and transfers the hot carved product to the finished product conveyor belt.
Packaging & Shipping
Company Profile
GOTOP -industrial manufacturing automation solutions.
GOTOP always focus on auto parts and motor industry manufacturing automation solutions, whether it is production process automation or production process information systems GOTOP professional technology, provide core technical support to customers.
GOTOP has 59 patents including 7 invention patents (included in the audit) it has passed the National high-tech Enterprise certification the ISO Quality Management System certification the new professional certification, and the certification of small and medium-sized sci-tech enterprises in Shandong province.
GOTOP adheres to the principle of integrity and gratefulness follows the concept of high quality and customer first, accumulates experience constantly enhances r & D strength and creates a bright future with each partner hand in hand!
The competitiveness of the company
research and development:
• Rigorous evaluation and necessary experimental verification
• Build a professional project team
• Continuous improvement in engineering design, Modular rocket
• Keep up-to-date with project progress and feedback
Quality:
• Internal and external design review
• Implement PDCA for material inspection
• Gotop internal acceptance and customer pre-acceptance
• 1 year or above quality assurance
Manufacturing:
• Decompose the assembly process to make it more detailed
• Review the problem every day and make timely improvement
• Unified standard operating procedures and practices
• Implementation of PDCA
Services:
• Technical training
• Long-term free technical support from strategic partners
• Transfer of information and documents
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