78-Automatic Welding and Detection Equipment for Oil Pump Flow Control Solenoid Valve

• Customization: Available
• Transport Package: Wooden Box Packaging for Sea and Land Transportati
• Specification: Length 2500mm * Width 1250mm * Height 2000mm
• Model NO.: GT-NENG-C-0029
• Trademark: GOTOP
• Origin: Qingdao China

Product Description

 

Equipment performance and main parameters
Equipment operating cycle	8.0  seconds
Equipment operator	1 person
Estimated daily production (calculated based on 10 hours)	4500 sets
Estimated monthly production (calculated on a 24 day basis)	108000  sets
Equipment noise	≤75db
Overall production line net size	Length 2500mm * Width 1250mm * Height 2000mm
Power supply standards	AC 220V,50HZ
Gas supply methods and standards	Seamless steel pipe segmented supply, 0.5~0.8Mp
Main standard component brand configuration
Pneumatic components	SMC
Sensor	Panasonic
Programmable logic controller	Mitsubishi
Servo motor	Mitsubishi
Touch panel	WEINVIEW
Visual camera	Hikrobot

ST001 feeding conveyor belt
 
Composition: servo motor, synchronous belt, product carrier

Action description:
             The robotic arm places the product into the product carrier, and the servo motor drives the synchronous belt to transport the product to the handling station.

ST002 Loading and Handling Module

Composition: servo motor, cylinder

Action description:
               After the product carrier is in place, the gripper sequentially transports the product to the welding module, and at the same time, transports the welded product to the indexing plate module.

ST003 welding module

Composition: Welding machine, cylinder, pressure sensor, displacement sensor

Action description:
             Manually place the buttons onto the vibrating disc, which automatically discharges the material in the correct direction. The handling mechanism takes and places the buttons onto the product carrier.

ST004 Product Carrier Module

Composition: cam splitter, motor, product carrier

Action description:
               By rotating the cam splitter, the welded products are transported to various workstations while improving work efficiency.

ST005 Resistance Detection Module
   
Composition: Resistance tester, cylinder

Action description:
              After the product carrier is in place, the cylinder extends to perform resistance testing on the welded product, and the test results are fed back to the PLC.

ST006 Image Detection Module

Composition: Camera, cylinder

Action description:
              After the product carrier is in place, the camera takes photos of the good products for resistance testing to check if they are qualified, and feeds back the testing results to the PLC to mark the good products.

ST007  applying glue module

Composition: servo motor, cylinder, dispensing valve

Action description:
               After the product carrier is in place, the cylinder extends and the servo motor moves the glue valve while applying glue.

ST008 gluing module

Composition: UV curing lamp, cylinder

Action description:
              After the product carrier is in place, the cylinder extends and the UV curing lamp illuminates and solidifies the UV adhesive.

ST009 Finished product handling

Composition: cylinder, servo motor

Action description:
               After the product carrier is in place, the cylinder extends to clamp the product and transport it to the finished product storage location.

ST010 Finished product storage

Composition: Servo motor

Action description:
                Manually place the products in the vacuum tray, and after completing the product handling, place the products in the vacuum tray in sequence.

 

Packaging & Shipping

 

Company Profile

 

GOTOP -industrial manufacturing automation solutions.
GOTOP always focus on auto parts and motor industry manufacturing automation solutions, whether it is production process automation or production process information systems GOTOP professional technology, provide core technical support to customers.
GOTOP has 59 patents including 7 invention patents (included in the audit)  it has passed the National high-tech Enterprise certification the ISO Quality Management System certification the new professional certification, and the certification of small and medium-sized sci-tech enterprises in Shandong province.
GOTOP adheres to the principle of integrity and gratefulness follows the concept of high quality and customer first, accumulates experience constantly enhances r & D strength and creates a bright future with each partner hand in hand!

The competitiveness of the company
research and development:
• Rigorous evaluation and necessary experimental verification
• Build a professional project team
• Continuous improvement in engineering design, Modular rocket
• Keep up-to-date with project progress and feedback
Quality:
• Internal and external design review
• Implement PDCA for material inspection
• Gotop internal acceptance and customer pre-acceptance
• 1 year or above quality assurance
Manufacturing:
• Decompose the assembly process to make it more detailed
• Review the problem every day and make timely improvement
• Unified standard operating procedures and practices
• Implementation of PDCA
Services:
• Technical training
• Long-term free technical support from strategic partners
• Transfer of information and documents