| Equipment performance and main parameters |
| Equipment operating cycle |
60 seconds |
| Equipment operator |
18 person |
| Estimated daily production (calculated based on 10 hours) |
285 sets |
| Estimated monthly production (calculated on a 24 day basis) |
6840 sets |
| Equipment noise |
≤75db |
| Overall production line net size |
Length 45000mm * Width 20000mm * Height 4100mm |
| Power supply standards |
AC 380V,50HZ |
| Gas supply methods and standards |
Seamless steel pipe segmented supply, 0.5~0.8Mp |
| Main standard component brand configuration |
| Pneumatic components |
SMC |
| Sensor |
OMRON/ifm |
| Programmable logic controller |
Schneide |
| Servo motor |
Schneide |
| Touch panel |
Schneide |
| Bobotic arm |
FANUC |
| Fixed barcode scanner |
KEYENCE |
ST001 stator core inspection and marking
Overview:
Detection equipment geometry and stack thickness, laser marking of QR code for qualified products, PLC logic control.
Composition:
Displacement sensor, laser marking machine, fixed barcode scanning gun
Brief description of the action:
The stator core is manually placed, and the notch is judged to be qualified by monitoring whether the groove detection tool is passed, the displacement sensor detects the thickness of the stator, and the qualified product is laser engraved with the QR code, and the content of the QR code is scanned and read after engraving.
ST002 Groove Bottom Insulating Paper Inserting Machine
Overview:
Through the rotation of the servo motor, the product seat is driven to rotate, the sensor detects whether there is paper blockage, and it is equipped with a product flipping mechanism, which can insert paper in the direction of the burr / reverse, and PLC logic control.
Composition:
servo motor, indexing rotary platform, pressing follow-up mechanism
Brief description of the action:
The handling mechanism places the product to the paper-beating indexing rotation platform, the servo motor drives the product seat to rotate, and the insulating paper is inserted into the stator notch one by one.
ST003 tool bolt automatic locking machine
Overview:The servo lifting mechanism lifts the tool into place, and the batch head rotates the automatic locking bolt.
Composition:
servo motor, product tooling, laser displacement sensor
Brief description of action:
1.The servo lifting mechanism lifts the tool into place, and the sensor confirms the position.
2.The batch head rotates the locking bolt, and the laser displacement sensor confirms the tightening position
ST004 enamelled wire winding equipment loading and unloading manipulator
Overview:
The six-axis manipulator has two sets of pneumatic grippers to carry and place the stator core
Composition:
manipulator, pneumatic claw, sensor
Brief description of action:
1. Grab the tooling from the double speed chain wire body to the enamelled wire winding equipment.
2.after the completion of the product, the manipulator takes off the tooling on the other claw and places it on the enameled wire winding equipment.
3.manipulator action, insert the finished product back to the double speed chain line body
4.From the double speed chain wire body, take the unembedded products to the enameled wire winding equipment and wait.
5.Sequence cycle
ST005 Enamelled wire winding and wiring equipment
Overview:
robot loading, sensor judge phase sequence. Equipment 10 enameled wire and winding, one station winding two stations embedded wire, PLC logic control.
Composition:
proximity sensor, servo motor, two-station CAM divider, electrical adapter
Brief description of action:
1.the robot feeding, the product in place, the sensor judge the phase sequence.
2.the clamping mechanism will press the tooling, the protection teeth are closed, the enameled wire and the notched cover paper are pushed into the stator core.
3.in the process of wiring, the winding mold is wound, and the four wire cups are filled in turn.
4.Real-time monitoring of wiring pressure, record the peak pressure of pushing wire.
5.After the wiring is completed, the pressing mechanism is reset, and the finished product is cut by the robot.
ST006 simplex expansion equipment
Overview:
Expansion mold servo drive control, the next need to embed enameled wire slot expansion open, PLC logic control.
Composition: servo motor, pressure sensor, sensor
Brief description of action:
1.robot feeding, product in place, fixed tooling.
2.Close the upper and lower protection teeth to support the protective insulation paper.
3.Insert the expansion die core into the stator iron core, expand the servo action, and expand the notch that needs to be inserted into the enameled wire next time.
4.the protection teeth open, expansion mold core reset.
ST007 wire wrap shaping machine
Overview:
Automatic handling and loading, after the product is in place, the plastic mold will shape the wire package, and the outer diameter, inner diameter and height of the wire package will be arranged to the required size
Composition:
servo loading and handling, claw cylinder, shaping die, shaping servo drive
Brief description of action:
1.After the product is in place, the automatic handling module and internal expansion clamp transfer the product to the discharge position.
2.in and out of the transfer module to transfer the product to the shaping position.
3.Close the upper and lower protection teeth to support the protective insulation paper.
4.the shaping mold core is inserted into the stator core, the inner diameter of the shaping wire package; Servo drive block close, shaping the outer diameter of the wire package; Die servo lifting mechanism pressing wire package height, height shaping process, real-time monitoring of pressure, record the peak pressure of shaping.
ST008 interphase isolation insulation paper is inserted into the device
Overview:
After the line body stops and lifts, the equipment turns over the tooling and manually inserts the interphase isolation insulation paper
Composition:
servo lifting, servo rotation, pneumatic clamp
Brief description of action:
1.After the double speed chain line body stops the product, the lifting mechanism of the line body will lift the tooling.
2.the pneumatic clamp clamp product tooling after turning 180°, the non-lead end facing up.
3.manually insert the phase-to-phase isolation insulation paper into the stator product.
4.After the insulating paper is inserted, manually press the two-handed button, and the device will turn the product over.
ST009 Double-sided bundling equipment
Overview:
After the tooling tray is in place, it is carried automatically, and the equipment automatically lashes the coils at both ends. The lashing rope adopts a tension adjustable wire feeding mechanism, which can adjust the tightening degree of the lashing line
Composition:
servo handling, servo indexing rotation, pneumatic clamp claw
Brief description of action:
1.After the double speed chain line body stops the product, the lifting mechanism of the line body will lift the tooling.
2.The tooling is moved to the binding position, and the device automatically binds the coils at both ends.
3.the device can be arbitrarily set the number of starting slots, with hot wire and automatic knotting function.
ST010 Terminal welding equipment
Overview:
Before welding, the terminal position is manually fixed. The welding head of the equipment is horizontally aligned
Composition:
three axis servo, welding head lifting, welding hot melt pressure
Brief description of action:
1..manually finish and fix the terminal in the auxiliary tooling before welding.
2.the pallet is transferred to the welding position, the equipment is started, and the welding head is moved horizontally to the center for hot melt pressing.
3.the welding head moving speed and welding head temperature can be adjusted.
4.welding process dust collection and filtration.
ST011 Finished product performance comprehensive testing equipment
Overview:
Wire body tray insulation, manual clamp conduction three-way stator loop, equipment automatic test product performance
Composition:
insulation tray, performance comprehensive test station
Brief description of action:
1.after the line body stop, the line body insulation tray will be removed from the product.
2.Manually clamp the three-way stator loop to connect the stator product and test equipment.
3.the test equipment automatically tests the product resistance, inductance, voltage resistance, steering and turn data and records the results.
4.qualified product release, NG product test equipment alarm to remind manual participation in isolation.
GOTOP -industrial manufacturing automation solutions.
GOTOP always focus on auto parts and motor industry manufacturing automation solutions, whether it is production process automation or production process information systems GOTOP professional technology, provide core technical support to customers.
GOTOP has 59 patents including 7 invention patents (included in the audit) it has passed the National high-tech Enterprise certification the ISO Quality Management System certification the new professional certification, and the certification of small and medium-sized sci-tech enterprises in Shandong province.
GOTOP adheres to the principle of integrity and gratefulness follows the concept of high quality and customer first, accumulates experience constantly enhances r & D strength and creates a bright future with each partner hand in hand!
The competitiveness of the company
research and development:
• Rigorous evaluation and necessary experimental verification
• Build a professional project team
• Continuous improvement in engineering design, Modular rocket
• Keep up-to-date with project progress and feedback
Quality:
• Internal and external design review
• Implement PDCA for material inspection
• Gotop internal acceptance and customer pre-acceptance
• 1 year or above quality assurance
Manufacturing:
• Decompose the assembly process to make it more detailed
• Review the problem every day and make timely improvement
• Unified standard operating procedures and practices
• Implementation of PDCA
Services:
• Technical training
• Long-term free technical support from strategic partners
• Transfer of information and documents
Audited Supplier 
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