| Equipment performance and main parameters |
| Equipment operating cycle |
24 seconds |
| Equipment operator |
15 person |
| Estimated daily production (calculated based on 10 hours) |
1500 sets |
| Estimated monthly production (calculated on a 24 day basis) |
36000 sets |
| Equipment noise |
≤75db |
| FEEDER replenishment cycle (shortest) |
≤1800 seconds |
| Overall production line net size |
Length 64000mm * Width 12000mm * Height 3000mm |
| Power supply standards |
AC Three-phase 380V,50HZ |
| Gas supply methods and standards |
Seamless steel pipe segmented supply, 0.5~0.8Mp |
| Main standard component brand configuration |
| Pneumatic components |
SMC |
| Sensor |
OMRON |
| Programmable logic controller |
Siemens |
| Private server motor |
Siemens |
| interface |
Siemens |
| Robot |
ABB |
| Screw gun |
DDK |
| Laser marking machine |
Han's Laser |
| Gluing system |
LOCTITE |
| Press machine |
TM auto |
| Camera |
MECH MIND |
BMA01S01 House auto loading & laser marking
Overview:
Manually place the housing on the plate chain line product base, and the plate chain line automatically transfers the housing to the material taking position; When there is a shortage of materials, the program will prompt manual replenishment; The shell transported to the collecting position is collected by the manipulator to the laser engraving tool for marking the two-dimensional code; The OK/NG determination of the QR code is carried out by the camera, the OK product is taken out by the manipulator and placed on the wire body tray, and the NG product is taken out and placed on the bad sheet metal slide.
Composition: shell plate chain line, laser marking, robot
BMA01S02 Stator press
Overview:
The stator incoming material is flexible plate chain tray. The manipulator puts the stator on the product base of the stator of the index plate; The hand is equipped with a camera to detect the stator direction; The housing loading handling takes the housing on the conveying line body tray to the housing product base of the indexing plate; The case is heated to 180ºC by high-frequency induction heating; Press the stator and shell; The cooling is rotary style, 16 materials are stored, and the air-cooled chiller is used to cool the shell, and the upper exhaust fan is ventilated. The cooling station uses a displacement sensor to detect the height of the stator and the housing.
The concentricity detection is a single machine, which is loaded by the manipulator to detect the concentricity of the stator and the casing.
Composition: induction heating mechanism, pressing mechanism, cooling mechanism, concentricity detection mechanism, robot
BMA01S03 Stator tester
Overview:
The stator wire is manually switched on, the protective cover is pulled down, and the performance of the stator after pressure installation is tested. After the test is completed, the cylinder guard is opened and the guide line is manually removed. Tray discharge.
Composition: stator detection system, pallet positioning jacking, protective cover
BMA01S04 Dowel pin pressing
Overview:
The servo press presses the pin to the motor housing. The pallet products are carried by the rotating handling mechanism to the motor to the load shifting station. Transfer station Move the motor to the press assembly station. The pin vibrates the inventory material and blows the pin to the press head through the blowing mechanism. The indenter mechanism is lowered, and the compacting mechanism compacts the product onto the reference. The servo press presses the pins into the housing and simultaneously uses a displacement sensor for height detection. After the press assembly is completed, the motor is put back into the production tray from the press assembly station to the load shifting station through rotary handling.
Composition: press assembly module, pin feeding olefin, product turnover and load shifting mechanism
BMA01S05 Needle bearing pressing machine
Overview:
The servo press presses roller bearings to the motor housing.
The needle roller bearing disk stores the material, and the bearing is placed on the press head through the material splitting and load shifting mechanism.
After the pallet is in place, the pallet and the product are lifted, the indenter mechanism is moved horizontally, and the compacting mechanism presses the product onto the reference.
The electric cylinder presses the needle roller bearing into the housing and completes the height detection.
Composition: load transfer module, bearing feeding system, camera detection system
BMA01S06 Dust seal assembly
Overview:
The upper and lower sealing ring turntable material warehouse is loaded, the sensor detects the positive and negative sealing ring, the jaw on the feeding cylinder takes off the sealing ring, and puts it into the corresponding sealing ring product seat; The product is taken from the line tray to the misplaced product seat; The transfer cylinder transplants the product seat to the sealing ring press assembly station; The upper and lower indenter mechanism separately presses the upper and lower sealing rings into the housing. Displacement sensor detects the relative distance between upper and lower seals. After the tooling is retracted, the product is transplanted to the porter's position and is transported to the tray.
Composition: handling module, sealing ring feeding system, pressing mechanism
BMA01S07 Manully assemble House O ring & Wave washer
Overview:
Manually install the O-ring into the bearing chamber through the O-ring mounting tool, manually take the corrugated pad through the corrugated pad single channel, and place the single corrugated pad into the bearing chamber. Manually check whether the O-ring is installed properly and whether the corrugated pad is available. With the detection sensor, ensure that the operator has the operation of removing material from the box, without this work or the wrong operation sequence, the tray will not be released.
Composition: O-ring installation tool, O-ring and wave cushion storage mechanism, pallet jacking positioning
BMA01S08 End cover loading machine
Overview:
Manually place the NDE end cap into the device and turn the index dial. The bearing is pressed and the circlip is pressed in turn
The servo press installs the bearing and the cylinder presses the circlip. Clamp spring installation in place test. Complete product handling.
Composition: bearing press-mounting module, circlip press-mounting module, bearing and circlip storage mechanism, circlip installation in place detection module
DE End cover gluing machine
Overview:
The gluing system will automatically and evenly apply the sealant on the housing
Composition: gluing system, tray rotation system
BMA01S09 End cover & rotor assembly
Overview:
The NDE end cover handling mechanism carries the end cover from the spring press installation station to the equipment. The robot grabs the rotor and the NDE end cover for assembly, while the press head locates the rotor, the manipulator completes the rotor assembly and leaves the press assembly area, and the press installs the NDE end cover of the rotor. After the press assembly is complete, the robot picks up the product.
Composition: press mounting mechanism
BMA01S10 Rotor assembly
Overview:
The manipulator removes the rotor from the flexible chain and inserts it into the end cap.
The robot clips the assembled rotor and end cover into the assembly station of the whole machine, through the combination of the upper press and the lower screw, the motor shell rotor and end cover are assembled into a whole, and the end cover is installed in place through the displacement ruler and pressure sensor.
Composition: Press-mounting mechanism, robot
BMA01S12 NDE casting screwing machine
Overview:
The product is placed on a wire tray and transported through a double speed chain to the screw tightening station. Once in place, the electric cylinder is positioned and lifted to the designated height. The product screws are dispensed into the blowing tube by the screw feeder, and the blowing solenoid valve acts to blow the screws into the screw clamp. The vacuum solenoid valve in the component acts to adsorb the screws onto the batch head. Immediately, the lifting cylinder and the clamping nozzle action cylinder work together, and the screws are tightened by 6 sets of tightening guns. Torque and angle monitoring, the current workstation displays the torque angle curve
Composition: Intelligent screw gun, screw feeding system, screw driving mechanism
BMA01S18 End cap gluing & manually assembly
Overview:
The product tray flows to the end cap glue coating station, the tray stops and lifts for positioning, and the three-axis platform applies glue to the products on the tray with Loctite 5910.
After the glue coating is completed, the tray is released and flows to the manual workstation, where the manual workstation stops and lifts.
Manually remove the end cover from the material box, place the end cover guide fixture, and install the end cover. Manual release. Incoming material for end cover rubber frame.
Composition: Gluing system, 3-axis platform
BMA01S19 End cap screwing
Overview:
The product is placed on a wire tray and transported through a double speed chain to the screw tightening station. The product screws are fed into the blowing tube by the screw feeder, and the blowing solenoid valve acts to blow the screws into the screw clamp. The screws are tightened simultaneously by the five axes of the tightening gun, with torque and angle monitoring. The current workstation displays the torque angle curve. After tightening, the tray is released.
Composition: Intelligent screw gun, screw feeding system, screw driving mechanism
BMA01S22 Greasing & oil seal assembly
Overview:
The gripper flips the motor 180 degrees from the tray and places it on the press mounting and transplanting platform.
The transplanting platform moves the motor to the pressing station, and the sealing ring is stored by a disc. The oil seal is detected by a laser sensor to detect the front and back of the oil seal, and the oil coating device applies oil to the casing. Move to the pressure head through an electric cylinder; Start the electric cylinder and press the oil seal into the casing.
Composition: oiling system, pressing mechanism, transfer and flipping mechanism
BMA01S25 Motor turn to horizontal
Overview: The gripper rotates the vertical motor by 90 ° and horizontally moves it into a horizontal tray.
Composition: Claw flipping mechanism, transfer mechanism
BMA01S26 Manually station to insert cable on pallet
Overview:
This workstation manually links the motor drive line, sensor line, and pallet fixture.
Composition: Profile bracket, tray lifting mechanism
BMA01S27 No Load test
Overview:
Single station testing of equipment to detect the performance of unloaded motors. Test data can be stored and transmitted.
Composition: Empty load testing system, motor conduction mechanism mechanism
BMA01S28 Load test
Overview:
The device has two testing stations
After the motor is in place, the tray is lifted and the transfer station moves the tray and motor to the testing position to test the motor load performance. After the test is completed, move the tray back to the line body. Two workstations have the same process. Test data can be stored and transmitted.
Composition: Load testing system, motor conduction mechanism, tray transfer mechanism
BMA01S29 Noise and vibration test with added scope
Overview:
The motor in the silent room is horizontal and undergoes no-load testing for noise and vibration. Noise and vibration tests should be conducted at both the motor casing and end positions. The motor tray is in place, and the motor is lifted and detached from the tray; The vibration tester contacts the motor, while the noise tester approaches the motor; Motor powered on; After the test is completed, the tray flows out of the equipment (manual labor inside the glass room can be omitted). Press the accelerometer onto the measured position through a spring.
Composition: Noise testing system, vibration testing system, motor conduction mechanism mechanism, silent room
BMA01S31 Automatic unloading machine
Overview:
The robotic arm transports the motor to the 1 # and 2 # carts in sequence. When the two carts are close to full, the equipment reminds manual replacement of the carts.
Composition: Material cart, robot
Packaging & Shipping
Company Profile
GOTOP -industrial manufacturing automation solutions.
GOTOP always focus on auto parts and motor industry manufacturing automation solutions, whether it is production process automation or production process information systems GOTOP professional technology, provide core technical support to customers.
GOTOP has 59 patents including 7 invention patents (included in the audit) it has passed the National high-tech Enterprise certification the ISO Quality Management System certification the new professional certification, and the certification of small and medium-sized sci-tech enterprises in Shandong province.
GOTOP adheres to the principle of integrity and gratefulness follows the concept of high quality and customer first, accumulates experience constantly enhances r & D strength and creates a bright future with each partner hand in hand!
The competitiveness of the company
research and development:
• Rigorous evaluation and necessary experimental verification
• Build a professional project team
• Continuous improvement in engineering design, Modular rocket
• Keep up-to-date with project progress and feedback
Quality:
• Internal and external design review
• Implement PDCA for material inspection
• Gotop internal acceptance and customer pre-acceptance
• 1 year or above quality assurance
Manufacturing:
• Decompose the assembly process to make it more detailed
• Review the problem every day and make timely improvement
• Unified standard operating procedures and practices
• Implementation of PDCA
Services:
• Technical training
• Long-term free technical support from strategic partners
• Transfer of information and documents
Audited Supplier 
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